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Old 06-05-2016, 08:05 AM
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AC conversion

I am looking to convert my AC from R12 to the newer stuff. Is it worth taking it to a shop for all the work involved or do those retrofit kits work well? I'd prefer the cheaper option if it works well.

Last edited by Wesley Hooper; 06-05-2016 at 10:19 AM. Reason: Wrote to convert twice.
Old 06-05-2016, 12:53 PM
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Re: AC conversion

What "newer stuff" do you have in mind?

Some say that the cheap R12 to R134a conversion kits you get at the DIY places work fine.

Others feel that the only way to do a conversion properly is to disassemble and remove all the system components, flush out and clean the components to get out all traces of the incompatible oil (R12 and R134a use different formulations of oil), re-assemble with new components (as required), fill with the proper oil and re-charge.

I have seen TSB's from manufacturers (Honda for one - see attachment) that have conversion kits (still available ) that are similar to the DIY kits. I suppose this is an official approval that a kit is I have been told that you can run the system with both compatible and incompatible oil in it; the TSB seems to back this up. The incompatible oil is just a benign component that won't affect system performance.

The only R12 to R134a conversion I have done, I went the disassemble and flush route because the compressor had failed and I wanted to get all the debris out of the system.

The only time I would ever use a conversion kit is if the system is leak-free and running cold and I know that the compressor is not going to frag anytime soon. I guess by default I would never use a kit. If the system is leak-free and performing well, there is no reason to convert.

Edit: P.S. - Do not put anything in your system that has a sealer in it.
Attached Files
File Type: pdf
r12 to r134 conversion.pdf (563.3 KB, 516 views)

Last edited by paulo57509; 06-05-2016 at 12:56 PM. Reason: Added post script
Old 06-05-2016, 02:18 PM
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Re: AC conversion

Originally Posted by paulo57509
What "newer stuff" do you have in mind?

Some say that the cheap R12 to R134a conversion kits you get at the DIY places work fine.

Others feel that the only way to do a conversion properly is to disassemble and remove all the system components, flush out and clean the components to get out all traces of the incompatible oil (R12 and R134a use different formulations of oil), re-assemble with new components (as required), fill with the proper oil and re-charge.

I have seen TSB's from manufacturers (Honda for one - see attachment) that have conversion kits (still available ) that are similar to the DIY kits. I suppose this is an official approval that a kit is I have been told that you can run the system with both compatible and incompatible oil in it; the TSB seems to back this up. The incompatible oil is just a benign component that won't affect system performance.

The only R12 to R134a conversion I have done, I went the disassemble and flush route because the compressor had failed and I wanted to get all the debris out of the system.

The only time I would ever use a conversion kit is if the system is leak-free and running cold and I know that the compressor is not going to frag anytime soon. I guess by default I would never use a kit. If the system is leak-free and performing well, there is no reason to convert.

Edit: P.S. - Do not put anything in your system that has a sealer in it.
I meant R134a I just couldn't remember the name lol I am leaning towards the disassemble route because I think it would be better. Is there a tangible difference R12 and R134a besides cost to recharge?
Old 06-05-2016, 04:49 PM
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Re: AC conversion

Originally Posted by Wesley Hooper
I meant R134a I just couldn't remember the name lol I am leaning towards the disassemble route because I think it would be better. Is there a tangible difference R12 and R134a besides cost to recharge?
Yes there is a difference. R134a doesn't cool as efficiently as R12. It's a function of the design of the AC system. 3rd Gen systems were not designed for R134a.

That doesn't mean R134a doesn't work. It works but not as well. There are things that you can/should do to improve it some what like installing a different orifice tube, changing the high pressure switch on the compressor, replacing the tube and fin condenser with a cross-flow, etc.

I strongly recommend browsing this forum before doing anything:

http://www.autoacforum.com/

Most of the good info is in the archived forum in the procedures, tips and faq section.
Old 06-05-2016, 11:42 PM
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Re: AC conversion

I would remove the compressor from the engine and dribble some PAG oil into it while spinning it by hand to flush as much of the old Mineral oil out of the compressor it as possible.

Might as well replace the hoses (about $50) with new ones. The new ones will be barrier hoses and have zero mineral oil in them.

New accumulator with PAG poured into it before hand. The original system uses 6 oz of mineral oil. Put about 3 oz in (since some oil will still be in the evaporator and condenser.)

Any new "kit" will undoubtedly come with red and blue R-134a "push on" ports rather than the screw on ports that R-12 systems had. The new ports screw onto the old ones.

Might as well replace any O-rings that are in the system with new ones. Lube the new O-rings with Nylog blue. (Nylog is a mucus like product that makes O-rings retain their softness. It also helps with preventing leaks.) Use Nylog on any threaded connectors that need tightening too.

Vacuum the system and charge with R-134a.

Optional items: Swap out the GM white orifice tube for a Ford blue orifice tube. This will help with city driving and stop and go. Adjusting the low pressure cycle switch down a few psi helps too. See that rubber connector with the two prongs attached to the accumulator? Remove the rubber piece and in between the two prongs is a flat head screw. Turn that about 45 degrees to the left to lower the low psi cycle off point from 25 psi down to about 22 psi.
Old 06-06-2016, 08:48 AM
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Re: AC conversion

i had the money to do the complete change over, but before i made a choice i went to
my mechanic iv had for many years. he has been rebuilding camaros for years and owns a shop.

he straight up told me. "you will NOT like the r134 in this car" dont do it.

now if u live in an area where heat isnt high then r134 will feel nice to u.
if you live in hell heat states (arizona etc) then r12 is the way to stay COLD

so i replaced my compressor , had him fill it up fresh r12 an DAMN..in 110*F temps in good ol AZ..im ice cold in the car..my passengers tell me plz turn down the AC!! lol

but its your money..its your car..personally i say dont change over.
Old 06-12-2016, 11:18 PM
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Re: AC conversion

Reid, hoping you can help. I have an 84 bird that had belts. Converted to a serpent system from an 89 chev 2500. The ac compressor went from left(drivers side) to the right side. I hear talk of changing out the office tube, I cannot figure where it should install. Can you help me with location? Thx Byron
Old 06-13-2016, 04:52 AM
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Re: AC conversion

http://www.ebay.com/itm/R12-R-12-REF...hXPMZK&vxp=mtr


or check Craigs list and find an AC shop that will install it.

Your AC will operate best w/ the correct refrigerant.
Old 06-13-2016, 12:13 PM
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Re: AC conversion

R-152a is a good alternative. Some information on this site about the swap. Might want to look into it. $12 for a charge vs $80ish for R12.
Old 06-13-2016, 12:55 PM
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Re: AC conversion

I couldn't find anyone in my area with the tools or R-12...then I searched my local Craigslist on a whim... now I'm waiting on price quote!

Last edited by 92RS-HeritageEd; 06-13-2016 at 01:09 PM. Reason: UPDATED
Old 06-16-2016, 10:44 PM
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Re: AC conversion

Originally Posted by Buickstaged
Reid, hoping you can help. I have an 84 bird that had belts. Converted to a serpent system from an 89 chev 2500. The ac compressor went from left(drivers side) to the right side. I hear talk of changing out the office tube, I cannot figure where it should install. Can you help me with location? Thx Byron
This isn't my picture. But it will do the job.



#2 is pointing at the high side schrader valve. Just after that, the metal line bends down. Right where it bends down, you can see the spot where you'll need to use a wrench to open that up. Actually, the picture has a zip tie right where you need to loosen that nut. Once you remove that, the orifice tube will be sitting in there straight up and down.

A pair of needle nose pliers helps to get it out. Pull and twist gently and it should come out. Pay attention to which way the old one was installed and replace with a new one.

Obviously, the system has to be free of refrigerant before opening up that line.
Old 06-17-2016, 07:13 AM
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Re: AC conversion

Reid, thank you for your response. It is very much appreciated. I don't think I ever considered that location. This again, regards, byron
Old 06-24-2016, 11:36 AM
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Re: AC conversion

Originally Posted by Reid Fleming
I would remove the compressor from the engine and dribble some PAG oil into it while spinning it by hand to flush as much of the old Mineral oil out of the compressor it as possible.

Might as well replace the hoses (about $50) with new ones. The new ones will be barrier hoses and have zero mineral oil in them.

New accumulator with PAG poured into it before hand. The original system uses 6 oz of mineral oil. Put about 3 oz in (since some oil will still be in the evaporator and condenser.)

Any new "kit" will undoubtedly come with red and blue R-134a "push on" ports rather than the screw on ports that R-12 systems had. The new ports screw onto the old ones.

Might as well replace any O-rings that are in the system with new ones. Lube the new O-rings with Nylog blue. (Nylog is a mucus like product that makes O-rings retain their softness. It also helps with preventing leaks.) Use Nylog on any threaded connectors that need tightening too.

Vacuum the system and charge with R-134a.

Optional items: Swap out the GM white orifice tube for a Ford blue orifice tube. This will help with city driving and stop and go. Adjusting the low pressure cycle switch down a few psi helps too. See that rubber connector with the two prongs attached to the accumulator? Remove the rubber piece and in between the two prongs is a flat head screw. Turn that about 45 degrees to the left to lower the low psi cycle off point from 25 psi down to about 22 psi.
Thought I would jump in here instead of another thread.

Getting ready to charge tomorrow. I have new compressor,hoses, accumulator,and orifice tube. Evacuated system down to 28hg. It held all night. The new compressor came with the Freeze oil in it.
Question is..how much refrigerant will this system hold? And do I need to add any more oil?. I bought the 30# Cylinder of R134 and the scale.

Any help would be great!

-Bob
Old 06-24-2016, 12:46 PM
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Re: AC conversion

Your AC will work best w/ the R12 it was designed for.

$20 can below (not me).

Your car, your $$.

https://nashville.craigslist.org/pts/5606535944.html
Old 06-24-2016, 01:00 PM
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Re: AC conversion

Thanks Mike
Old 06-28-2016, 10:05 AM
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Re: AC conversion

Originally Posted by Reid Fleming
Swap out the GM white orifice tube for a Ford blue orifice tube. This will help with city driving and stop and go.
Any more information about this blue ford orifice / expansion valve? Year model ?
Old 07-04-2016, 10:13 PM
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Re: AC conversion

Dont you have to have a license to service an R12 system, but R134a you can recharge yourself at home
Old 07-25-2016, 02:15 PM
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Re: AC conversion

The stock compressor seized up on my '88 5.7 IROC. Getting a new compressor, accumulator, etc. The shop is installing the conversion kit from R12 to what I assume is R134. Figured I might as well get everything done at once. Shop quoted me $800. Obviously not thrilled about this but I'll let you all know how it works out after the job is complete.
Old 07-26-2016, 08:15 PM
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Re: AC conversion

Originally Posted by Kaleel
The stock compressor seized up on my '88 5.7 IROC. Getting a new compressor, accumulator, etc. The shop is installing the conversion kit from R12 to what I assume is R134. Figured I might as well get everything done at once. Shop quoted me $800. Obviously not thrilled about this but I'll let you all know how it works out after the job is complete.
Mine was converted to 134a. Pics attached (part number of compressor)
Attached Thumbnails AC conversion-img_0540.jpg   AC conversion-img_0541.jpg  
Old 07-31-2016, 11:19 AM
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Re: AC conversion

Originally Posted by Bob88GTA
Thought I would jump in here instead of another thread.

Getting ready to charge tomorrow. I have new compressor,hoses, accumulator,and orifice tube. Evacuated system down to 28hg. It held all night. The new compressor came with the Freeze oil in it.
Question is..how much refrigerant will this system hold? And do I need to add any more oil?. I bought the 30# Cylinder of R134 and the scale.

Any help would be great!

-Bob
Seems like there is a label under the hood that should say how much, I think mine says 3 pounds.
Old 08-01-2016, 07:31 AM
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Re: AC conversion

Originally Posted by 84Z28dude
Seems like there is a label under the hood that should say how much, I think mine says 3 pounds.
Yeah, Label said 2.85lbs I believe
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