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Old 04-24-2009, 01:25 AM   #1
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Projector retrofit inside(w/pics)

If this belongs in the "fabrication" topic.Mods please move, if needed.Anyway,I started with escalade/jag/other makes projectors.These are from a jag.Valeo brand, 2.5dia,6 3/4 long,D1s type lamps.

Cheap ebay "fake" projector 4656 headlamps.
Most of it wont be used.

Bored to hell for projector fit.Lense removed,fake
proj gone.

checking for fitment issues

Side shot

More to come.Should be done in a day or two
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Old 04-24-2009, 07:43 PM   #2
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Re: Projector retrofit inside(w/pics)

Very cool project. How much are you going to have to cut the Camaro's light bar to fit those?
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Old 04-24-2009, 08:56 PM   #3
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Re: Projector retrofit inside(w/pics)

Thanks, I wont have to touch anything on the car to fit these....well almost.At most i may need to enlarge the hole on the headlight bucket.To accomodate the back of the projectors.
Pic of the template(white)ill be using to make adapters for the back of the ebay lamps.

Adapters (brown) glassed on already.

How they'll be mounted once done.

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Old 04-24-2009, 11:58 PM   #4
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Re: Projector retrofit inside(w/pics)

how did you seperate the glass lens from the housing
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Old 04-25-2009, 11:59 PM   #5
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Re: Projector retrofit inside(w/pics)

That should look tight..
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Old 04-26-2009, 12:53 AM   #6
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Re: Projector retrofit inside(w/pics)

Will that fiberglass be able to withstand the heat from the projectors?
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Old 04-26-2009, 01:15 AM   #7
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Re: Projector retrofit inside(w/pics)

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Will that fiberglass be able to withstand the heat from the projectors?
The ebay lamps are fiberglass,lense is glass .So ive no doubt my glassing will survive.Plus they'll have lots of ventilation

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how did you seperate the glass lens from the housing
I used a heatgun.You can also use an oven.I did this when i retrofitted projectors on my yellow bike.You can also try an exacto knife & just cut the adhesive.

Here's a few more pics

Except for the OEM buckets, ready to mount.

Back view

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Old 04-26-2009, 09:21 AM   #8
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Re: Projector retrofit inside(w/pics)

Wow, they look good. Can't wait to see some installed pics.
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Old 04-26-2009, 10:51 AM   #9
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Re: Projector retrofit inside(w/pics)

sweet man....i have some projectors layin around i was thinking the same thing....jus neva had the time to do it......but now i will......i already have hids in the iroc jus no projector....
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Old 04-26-2009, 11:09 AM   #10
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Re: Projector retrofit inside(w/pics)

wow cant wait to see them on the car
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Old 04-26-2009, 02:13 PM   #11
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Re: Projector retrofit inside(w/pics)

how was teh process of resealing them?
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Old 04-26-2009, 05:21 PM   #12
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Re: Projector retrofit inside(w/pics)

Looks cool, waiting to see the final pics!
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Old 04-26-2009, 09:21 PM   #13
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Re: Projector retrofit inside(w/pics)

Done,I will try a night time pic later on, but here's a few more.
Headlight buckets.Left stock, Right modified.
This is the only "cutting" i had to do on the car

Back view

Dr side

Passenger

Projectors just clear the batt & my Jacobs box

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Old 04-26-2009, 09:22 PM   #14
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Re: Projector retrofit inside(w/pics)

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how was teh process of resealing them?
I used gorilla 5 minute epoxy to seal them.

No clearence issues or cutting light bar.

I forgot to take a pic with the lamps off.

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Old 04-26-2009, 10:48 PM   #15
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Re: Projector retrofit inside(w/pics)

i would get two more projectors and do the hi beams....even if you dont wire them in....or use the ebay fake projector ones in there....it will look better.....
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Old 04-26-2009, 10:49 PM   #16
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Re: Projector retrofit inside(w/pics)

looks great! nice work.

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Old 04-26-2009, 11:03 PM   #17
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Re: Projector retrofit inside(w/pics)

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i would get two more projectors and do the hi beams....even if you dont wire them in....or use the ebay fake projector ones in there....it will look better.....
I thought about that too.The Xenarc system even uses an H4 bulb in the hi-beam.Same as the fakes.So it would be an effortless swap, but i cant remember the last time i used my Hi's.I also have two extra hi beam projectors.Ill wait & see though.Right now i like the way it looks.
Int shot

Behind car

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Old 04-27-2009, 11:12 AM   #18
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Re: Projector retrofit inside(w/pics)

could u pm me with more info on where u got the projectors from...and the process of wiring them up?
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Old 04-27-2009, 12:04 PM   #19
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Re: Projector retrofit inside(w/pics)

Hey, that mod came out pretty cool.Good job.
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Old 04-27-2009, 12:07 PM   #20
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Re: Projector retrofit inside(w/pics)

wow... wanna help me do my car
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Old 04-27-2009, 12:11 PM   #21
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Re: Projector retrofit inside(w/pics)

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wow... wanna help me do my car
Im open for business.Seriously, PM me if your interested.
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Old 04-27-2009, 12:16 PM   #22
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Re: Projector retrofit inside(w/pics)

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could u pm me with more info on where u got the projectors from...and the process of wiring them up?
PM sent.
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Old 04-27-2009, 01:03 PM   #23
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Re: Projector retrofit inside(w/pics)

Very cool! I bought the same lights for my car.I had to return a set because the brackets that hold the projector on had popped off.
You did a really nice job with them!
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Old 04-27-2009, 01:18 PM   #24
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Re: Projector retrofit inside(w/pics)

Thanks, BTW this cost less than one bill.
Projectors $70
Fake proj $21
Gorilla glue $5
I already had the Xenarcs a few years.
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Old 04-28-2009, 12:30 AM   #25
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Re: Projector retrofit inside(w/pics)

Looks great! I might have to try this, unless you're willing to sell some already done.
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Old 04-28-2009, 11:55 PM   #26
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Re: Projector retrofit inside(w/pics)

Dont have any pre-built.Since Ive no idea what projectors one would like to use.Also just for labor Id say around $100!
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Old 04-29-2009, 08:27 AM   #27
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Re: Projector retrofit inside(w/pics)

Where did you pick up the projectors and the housings up for so cheap? And was that including the bulbs? What did you do about the ballasts and the wiring?
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Old 04-29-2009, 03:27 PM   #28
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Re: Projector retrofit inside(w/pics)

ebay.Ballast/harness are on the bumper support.Bulbs came with the xenarcs.
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Old 05-03-2009, 06:59 PM   #29
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Re: Projector retrofit inside(w/pics)

awesome skills dude
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Old 05-03-2009, 08:51 PM   #30
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Re: Projector retrofit inside(w/pics)

Glad you like it.
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Old 05-03-2009, 09:03 PM   #31
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Re: Projector retrofit inside(w/pics)

sadly that would never fit my KARR I have H6052's. but I have Hella E-Codes
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Old 05-03-2009, 09:06 PM   #32
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Re: Projector retrofit inside(w/pics)

Where there's a will there's a way.Maybe that that exact projector, but another.I put even bigger projectors in my triumph.The amount of space on that(or any) bike is smaller than most cars.
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Old 05-25-2009, 10:51 PM   #33
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Re: Projector retrofit inside(w/pics)

how much would you sell a premade set for? im actually very interested, ive always wanted projector for my car
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Old 05-25-2009, 11:51 PM   #34
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Re: Projector retrofit inside(w/pics)

PM sent
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Old 06-01-2009, 04:10 PM   #35
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Re: Projector retrofit inside(w/pics)

These looks really good, this is actually something I want to do someday.

Which cheapy projector housings did you use?
I've seen a few on ebay, did yours have the city light in it?

I don't really want it, and not sure if after I cut out the hole for the projector if it will still be there or not.

I would rather just get a housing that doesn't have them to start with.

could you send me a link to the ones you bought?

Thanks
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Old 06-01-2009, 04:39 PM   #36
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Re: Projector retrofit inside(w/pics)

These are the lamps.His prices have gone up a bit.They have the city light, but that portion is eliminated when cutting the lamp for the projector mod.
http://cgi.ebay.com/ebaymotors/77-82...lenotsupported
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Old 06-01-2009, 05:18 PM   #37
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Re: Projector retrofit inside(w/pics)

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Originally Posted by 84 1LE View Post
These are the lamps.His prices have gone up a bit.They have the city light, but that portion is eliminated when cutting the lamp for the projector mod.
http://cgi.ebay.com/ebaymotors/77-82...lenotsupported
$5 .... seriously ?
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Old 06-01-2009, 05:29 PM   #38
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Re: Projector retrofit inside(w/pics)

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$5 .... seriously ?
plus $19 shipping lol

but that's about the same price as the ones I was looking at once you add in the shipping.
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Old 06-01-2009, 05:30 PM   #39
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Re: Projector retrofit inside(w/pics)

Starting price was 1.99, BIN was 2.99, shipping is the same(ins req).I dont think he charged me tax either.
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Old 06-01-2009, 05:35 PM   #40
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Re: Projector retrofit inside(w/pics)

just got me a pair, this is something I've been wanting to do for awhile but I couldn't find 4x6 lights to do the retro.

Now need to find me some projectors.
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Old 06-01-2009, 05:41 PM   #41
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Re: Projector retrofit inside(w/pics)

For ebay, just go to "lighting & lamps" category.The type "projectors" in the search bar.You will get OEM projectors in the results.The other methods you will see TONS of aftermarket sh!t, plus hundreds of the fakes as well.
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Old 06-01-2009, 07:06 PM   #42
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Re: Projector retrofit inside(w/pics)

Good work on the fab. Always a fan of people custom making things they want when they're not available, or at least not at a good price.

...that being said though, and I know I'm in the minority, but I've felt no matter how much technology and R and D goes into it light, it's still just that. LIGHT. ...and short of blinding oncoming traffic, and being able to see ALL THE WAY TO YOUR DESTINATION.... ...there's no real need for "better" light.

Like I said, I know my opinion is in the minority, and it's just that, an opinion. Either way, nice work.
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Old 06-01-2009, 07:41 PM   #43
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Re: Projector retrofit inside(w/pics)

If your blinding traffic its more likely your lamps are NOT aimed properly.Projectors, well project light in the proper place.That combined with proper aiming of the headlights is better for everyone.No need to be driving around blinding oncoming traffic & thats my opinion!.
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Old 06-01-2009, 08:00 PM   #44
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Re: Projector retrofit inside(w/pics)

Quote:
Originally Posted by 84 1LE View Post
If your blinding traffic its more likely your lamps are NOT aimed properly.Projectors, well project light in the proper place.That combined with proper aiming of the headlights is better for everyone.No need to be driving around blinding oncoming traffic & thats my opinion!.
exactly!

Properly aimed HID projectors, is such an improvement over halogen sealed beam, there is no comparison really.

Like 1le said, if you're blinding other drivers, then they are not aimed properly. Quality projectors will have a cutoff, which keeps most of the light on the ground and out of the eyes of oncoming traffic. Some even have levelers built in too.
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Old 06-01-2009, 09:50 PM   #45
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Re: Projector retrofit inside(w/pics)

Quote:
Properly aimed HID projectors, is such an improvement over halogen sealed beam, there is no comparison really.
I've been driving for almost 20 years and have never had problems seeing where I was going at night.

Like I said though, it's all good and I admire the work. The mere fact that I even HAVE my Iroc is an exercise in desire, not necessity, so far be it for me to begrudge anyone for doing anything they want to do!!!
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Old 06-01-2009, 10:33 PM   #46
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Re: Projector retrofit inside(w/pics)

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I've been driving for almost 20 years and have never had problems seeing where I was going at night.

Like I said though, it's all good and I admire the work. The mere fact that I even HAVE my Iroc is an exercise in desire, not necessity, so far be it for me to begrudge anyone for doing anything they want to do!!!

yea i would of aggred with you a while back, but drive a car with real good headlights, it actually makes a huge diff, i never figured it, till i got a hold of a good set of headlights now headlights is my first up grade to any car/truck or whatnot i buy
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Old 06-04-2009, 02:13 PM   #47
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Re: Projector retrofit inside(w/pics)

Quote:
Originally Posted by 84 1LE View Post
These are the lamps.His prices have gone up a bit.They have the city light, but that portion is eliminated when cutting the lamp for the projector mod.
http://cgi.ebay.com/ebaymotors/77-82...lenotsupported
is the lens glass on these lights
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Old 06-04-2009, 03:52 PM   #48
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Re: Projector retrofit inside(w/pics)

Yes
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Old 06-04-2009, 04:03 PM   #49
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Re: Projector retrofit inside(w/pics)

wow I'm impressed. I think it turned out exceptional. Great work!
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Old 10-18-2009, 12:42 AM   #50
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Re: Projector retrofit inside(w/pics)

Hey Rick,

Nice work bro I would love a pair of these.

Tony.
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