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Old 11-06-2009, 02:49 AM   #1
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replacing heater core....big job???

my heater core started leaking this week, big puddle of anti=freeze in passenger side of interior..........has anyone had to do this recently? is it a big job? any tips? thanks, rick (85 Z28 btw)
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Old 11-06-2009, 02:57 AM   #2
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Re: replacing heater core....big job???

Well I will be putting a new heater core in myself. What i did just TEMPORARY. was bypass the heater core. Its a simple fix get 2 nipples and a clamp on the water pump and one on the manifold. To change it i heard its a bit of a hassle. But once out not to bad. Do this its cheap bypass it so it don't put your car down for operation. and then slowly get it out and if you can't at least you can still drive.
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Old 11-06-2009, 07:11 AM   #3
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Re: replacing heater core....big job???

OK I am joining the club! My heater core is bypassed and I have a new one just haven't put it in yet! Any tips?
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Old 11-06-2009, 07:47 AM   #4
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Re: replacing heater core....big job???

http://www.thirdgen.org/techboard/te...e-82-86-a.html (Heater Core and 82-86 Vehicles)

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Old 11-06-2009, 09:30 AM   #5
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Re: replacing heater core....big job???

I pulled the heater core on my '87 T/A last weekend, and I'm putting a new one in my '87 Formula this weekend, not too bad once you figure out what's going on.

Here's a basic rundown of what has to be done.

1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.

It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.

-Levi
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Old 11-06-2009, 09:40 AM   #6
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Re: replacing heater core....big job???

Quote:
Originally Posted by cal30_sniper View Post
I pulled the heater core on my '87 T/A last weekend, and I'm putting a new one in my '87 Formula this weekend, not too bad once you figure out what's going on.

Here's a basic rundown of what has to be done.

1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.

It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.

-Levi
Labor guides say 8 hrs I did mine about two yrs ago in under 3 hrs .
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Old 11-06-2009, 10:34 AM   #7
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Re: replacing heater core....big job???

As the link I posted above points out, you shouldn't have to remove the dash on 82-86 models.

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Old 11-06-2009, 11:52 AM   #8
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Re: replacing heater core....big job???

I didn't have to remove the dash in my 89 RS either. You just have to feel around a bit for that last upper screw, but its doable without hacking anything.
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Old 11-06-2009, 12:14 PM   #9
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Re: replacing heater core....big job???

on my 89 formula i was able to remove to map pocket and get a long 1/4 in extension with a swivel socket through a hole behind the pocket to get to the upper bolts, it only ended up taking about an hour
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Old 11-06-2009, 02:41 PM   #10
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Re: replacing heater core....big job???

thanks everyone for the responses and input. special thanks to JamesC for providing the link. that was very helpful! doesn't sound like it as big a job as my Haynes manual makes it out to be........i'll let ya know! LOL, rick
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Old 11-06-2009, 06:42 PM   #11
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Re: replacing heater core....big job???

What ever you do don't block the heater line off. Use one of the lines to make a bypass.
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Old 11-06-2009, 06:52 PM   #12
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Re: replacing heater core....big job???

yeah, i already bypassed the heater core temporarily so we could drive it til i had time to do the repairs. i simply connected the two hoses together at the firewall with a 3/4 x 5/8 fitting.......rick
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Old 11-07-2009, 08:35 AM   #13
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Re: replacing heater core....big job???

Im part of the heater core bypass club. When i redo my interior, im doing mine.....not looking froward to it.
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Old 11-07-2009, 12:10 PM   #14
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Re: replacing heater core....big job???

i did mine, there's a screw on the plastic housing that's hard to reach and after an hour or more i just broke off the plastic with a sharp chisel and hammer.
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Old 11-07-2009, 12:12 PM   #15
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Re: replacing heater core....big job???

Quote:
Originally Posted by matthufham View Post
i did mine, there's a screw on the plastic housing that's hard to reach and after an hour or more i just broke off the plastic with a sharp chisel and hammer.
Addressed in the above link.

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Old 11-09-2009, 01:16 AM   #16
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Re: replacing heater core....big job???

IGNORE ALL THE ABOVE METHODS !
No need to drop the column, remove dash, ducting or the heater "suitcase" !!!!!!!!!!!!!!!

Did my 84 with AC in less than a hour this way:

1. Remove heater hoses in engine compartment.
2. Remove right side "hush panel" under dash.
3. Remove cover from heater/ac box. 5? screws that are easy to reach and remove!

NOW your looking at the heater core !
There may me a metal triangle shaped metal piece holding it in place. Remove.

4. pull out old core.
5. Insert new core, line up hose connections so they go thru the holes in the firewall. Your gonna need a friend and 2 long 3/8 extensions and slip them thru
the firewall holes and into the core pipes to guide them thru the firewall holes.
Sometimes you may have to bend/tweek them a bit to guide them thru the
firewall. Sorta the hardest part of the job !!!!!!!!!!!!!!!

6. Reassemble but don't install the hush panel and core cover yet so you can
check for leaks inside.

7. If no leaks install the core cover/retainer and hush panel.

DONE!

Got my brand X replacement core at the local Advance Auto big box parts place
for $35 bucks. Its great after not having heat for 2 years because I was afraid
of the posts I had read of having to tear apart the whole dash to replace the
core and it ended up being a piece of cake instead!
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Last edited by sonjaab; 11-09-2009 at 01:23 AM.
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