Swwwweeeeetttt.. got it working.. the interface now works very well.. with both interfaces listed on my earlier postings..
The problem was 3 fold~
1) The serial to usb converter I was using was not capable of selecting 8200Baud. This was also the case on the old laptop I was using.. The reason it will work on most old laptops is that they have compatible 'programmable' 16550 serial uart controllers, with these old things you can set a custom baud rate. With the more modern onboard serial ports you cannot, hence they don't work & don't produce any error message when selecting a non standard rate.
The simple solution is to buy a compatible usb-serial adapter, this one is available at frys electronics and I can confirm it works on VISTA & XP!
Parallax FTDI based usb-serial adaptor. Its also the same type thats used in moates and aldlcable.com cables. The benefit of this one is that it has 2 activity leds that actually show you its working.. red for receive from car and green for activity to car.
You can buy it from here:-
http://www.frys.com/product/5229677?...H:MAIN_RSLT_PG
Before connecting it to your laptop be sure to install the drivers from FTDI.com first!
http://www.ftdichip.com/Drivers/VCP.htm
This is great if you want to ditch that old laptop, with a dead battery, and use new one with USB!
2) The max232 circuit was incorrectly diagrammed. The 78L05 had the incorrect pin identified as ground, this is pin 2 not pin 3.
I built this one :
http://www.techedge.com.au/vehicle/aldl8192/8192hw.htm
but switched pins 2 & 3 on the 78L05 to fix the fault..
3) My ecu, the 7730 requires ALDL dump string to initiate the flow of data.
The software I tried, EFI Live, Freescan and Datamaster all didn't do this out of the box.
I downloaded Tunerpro RT from here ..
http://www.tunerpro.net/downloadApp.htm
And the correct definition .ads and .ecu from here
http://www.tunerpro.net/downloadBinDefs.htm for my 7730 ecu.
After starting Tunerpro RT,
a) Go to preferences and configure your com port. ( You can get the com port number by right clicking on my computer from the start menu and selecting device manager, com ports )
b) Go to XDF..import..From ECU.. open your ECU file you downloaded from Tunerpro.
c) Go to tools..ALDL datalogging.. open the ads file..
Connect your ALDL cable to your usb-serial cable. Turn on your ignition.
This gives you a window with the option to "send command" in the bottom left corner of the window. Click it.. this sends the string that initiates the data flow from the ECM.
Then click to connect to ecm! The green and red lights on your USB-serial adapter should light up, showing the data flow.
If all goes well, select ALDL dash in TunerPro and you'll see the data flowing from your ECU.
Hope someone finds this useful, and thanks to everyone who has posted replies!
If anyone has any good sites/books/recommendations on how to learn ECM/U tuning, please let me know!