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Engine Swap Everything about swapping an engine into your Third Gen.....be it V6, V8, LTX/LSX, crate engine, etc. Pictures, questions, answers, and work logs.

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Old 09-11-2004, 11:43 PM   #51
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Nice!

This is something i've been thinking about lately since my T/A is DOA..

my questions:

How much different are the engine mounts? any issues with anything there?

any other clearance issues? How much is the weight difference? my car allready sits too hight in the front.. lol this might be a nice way to lower it as well as gain a 500HP beast

the final Question...

If i find a Stock 455.. what am i looking at to get it close to 500 HP. i allready know i'm gonna have to toss in a decent cam, intake probably a 750 or bigger carb, headers and maybe a bit of P&P.. anything else ?


Thanks,
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1991 Z24 Cavalier 5 spd; P&P'd 3500 MPFI swap, BIG cam, stage 3 clutch, EQ/LT-headers, UDP other misc bolt-ons.

13.08 @ 105.5 MPH all motor
275 WHP/249 WTQ
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Old 09-12-2004, 09:57 AM   #52
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i bought the motor mounts from potiaction racing and had to make a plate to move the trans mount back 3 1/2 inches. i used a trans mount from the 77 trans am that i had. the stock manifolds dump in the same location as the original 350 did. there is no clearance problems except for the hood. the distributor is about 2 inches from the firewall. as far as what it takes to get 500 h.p.. well to each his own. mine is bored .030 over, a big streetable cam, holly 750 double pumper, and an edelbrock performer rpm manifold. not a whole lot of mods, but it makes 460 h.p. and that is enough for me ... for now.
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Old 09-12-2004, 10:44 AM   #53
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Sweet!

Thanks for the info!

I allready swapped out my 200R for a TH400 so i wonder of the new location of my crossmember is the same as yours... that would be handy


Thanks again,
Dave
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1991 Z24 Cavalier 5 spd; P&P'd 3500 MPFI swap, BIG cam, stage 3 clutch, EQ/LT-headers, UDP other misc bolt-ons.

13.08 @ 105.5 MPH all motor
275 WHP/249 WTQ
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Old 09-12-2004, 11:09 AM   #54
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not sure. i didn't move the crossmember ... i wanted something that would go into another third gen fairly easy.
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Old 09-12-2004, 11:32 AM   #55
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here is the difference in mine...

[img]http://whitelightning2.kicks-***.org/photoshopped/crossmember.jpg[/img]

it's about 3 or 4 inches back from the stock mount
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1991 Z24 Cavalier 5 spd; P&P'd 3500 MPFI swap, BIG cam, stage 3 clutch, EQ/LT-headers, UDP other misc bolt-ons.

13.08 @ 105.5 MPH all motor
275 WHP/249 WTQ
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Old 09-12-2004, 11:52 AM   #56
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here is mine in the stock location.
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Old 09-12-2004, 11:53 AM   #57
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the plate that i made
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Old 09-12-2004, 11:53 AM   #58
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the torque are that i used
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Old 09-15-2004, 12:22 PM   #59
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nice driveshaft loop , is the car running yet?
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Old 09-15-2004, 08:02 PM   #60
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it runs ... just not driving yet .. driveshaft is too short ... haven't found someone who will modify it cheap enough yet.
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Old 09-15-2004, 08:25 PM   #61
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IIRC i paid like $200 to have mine done. all they did was cut the stock one and weld the front of the Suburban DS to it.. then balance it
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13.08 @ 105.5 MPH all motor
275 WHP/249 WTQ
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Old 09-15-2004, 08:44 PM   #62
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the best price i have so far is 275$ to cut the ends off and weld in a new tube. some people i have talked to say this is too expensive... but it seems to be the going rate round here.
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Old 09-16-2004, 05:39 PM   #63
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This is a neat swap...

Have you thought about calling someone like Denny's Driveshafts or Inland Empire for a quote?

I wouldn't pay $275 for a redone stockish steel driveshaft...if that was the only option, I would rather spend a bit more and get a custom made one.
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Old 09-16-2004, 05:51 PM   #64
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it breaks my heart but i am putting this monster up for sale... got to save the house. i can post more pics if any of you out there might be interested. i have over 5000$ in the motor/trans and other misc. parts. full set of auto meter phantom instrumentation. you can reach me at kross40@comcast.net.
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Old 09-16-2004, 05:59 PM   #65
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I didn't read everything here but the early third gens with a TH350 or TH250? had longer driveshafts which should work as the TH350 and TH400 are the same length. All you will need is the bigger yoke and a conversion u joint. Should be able to nail one of those shafts at a wrecker for next to nothing. Nice swap man. Pontiacs are great engines IMO.
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Old 09-16-2004, 06:08 PM   #66
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thanks to everyone for the great responses. i did not expect such an outpouring of support and enthusiasm. it's been great chatting with you all.
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Old 09-16-2004, 06:44 PM   #67
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Old 09-16-2004, 09:02 PM   #68
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Quote:
Originally posted by 87roc_t56
I didn't read everything here but the early third gens with a TH350 or TH250? had longer driveshafts which should work as the TH350 and TH400 are the same length. All you will need is the bigger yoke and a conversion u joint. Should be able to nail one of those shafts at a wrecker for next to nothing. Nice swap man. Pontiacs are great engines IMO.

my '82 came with a 200R, we had to cut a bit off the DS for it to work with the TH400...
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13.08 @ 105.5 MPH all motor
275 WHP/249 WTQ
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Old 09-17-2004, 07:24 PM   #69
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That car looks like it would be a blast to drive, sorry you are looking to sell it... even more sorry I don't have the money to consider buying it!
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Old 09-23-2004, 01:09 AM   #70
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Quote:
Originally posted by Kross4031
the torque are that i used

can you tell us something of the torquearm and setup you used, it looks like one for a 4th gen. Is it? what is it? I have seen it before I just don't remember where.

I had a caddy 472 I considered doing this once, I was going to use a TH350 though.

considering that if a 9 or 10 second foot brake drag car can use a th350 without failure then, hey why couldnt a 12 or 13 second car right?
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Old 09-23-2004, 06:12 PM   #71
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it's a jegster torque arm from jeggs.
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Old 09-26-2004, 11:34 PM   #72
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got my 400

And I figured out how to get 455. the bore on a 400 poncho is 4.12 . the bore on a 455 pon cho is 4.15 . the stroke and main journal size is the bigger difference. but i found a stroker crank on ebay with pistons and all for it. also, since the whole long block, and exhaust manifolds, came from an early 70's GTO, I'm thinking 90% sure they're 6X8 heads... which means really low compression with the pistons i want. I'll keep you posted on the blower i buy. also, I'd like some more info on the brakcets you had to make, Kross. I'll send more info tomorrow.
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Old 10-03-2004, 10:15 PM   #73
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i got screwed

I'm really glad i traded somebody tires i didn't need for that "400". it turned out to be a 350. the heads say "6x" on em, but i didn't see any 4 or 8 anywhere, just a "gm3" on the right side. what does this mean? also, is there any point to building a poncho 350? I'm pretty dissappointed right now, but it's no biggy. at least i have a bunch of spare stuff, like accessories and a timing cover. wish me luck. we'll see whta happens.
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Old 10-03-2004, 10:35 PM   #74
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hey, at least it ain't a 305...

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Old 10-04-2004, 04:54 PM   #75
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i know of a 389 pontiac if anyone is interested. needs to be gone thru. the guy wants 200$. i'll check if he still has it if someone wants it.
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Old 10-08-2004, 08:50 AM   #76
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Re: i got screwed

Quote:
Originally posted by flyitlikustolit
it turned out to be a 350. the heads say "6x" on em, but i didn't see any 4 or 8 anywhere.
You'll have to scuff the small "pad" that I have circled in red with a peice of sand paper that's where the 4/8 cc code will be stamped in with a punch.
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Old 10-25-2004, 09:56 PM   #77
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Re: i got screwed

Quote:
Originally posted by flyitlikustolit
I'm really glad i traded somebody tires i didn't need for that "400". it turned out to be a 350. the heads say "6x" on em, but i didn't see any 4 or 8 anywhere, just a "gm3" on the right side. what does this mean? also, is there any point to building a poncho 350? I'm pretty dissappointed right now, but it's no biggy. at least i have a bunch of spare stuff, like accessories and a timing cover. wish me luck. we'll see whta happens.
What r u gonna do with the 350?
If you want to get rid of it ,call me @ 770-446-9909 or 904-838-1207
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Old 10-28-2004, 05:53 PM   #78
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Re: i got screwed

Quote:
Originally posted by flyitlikustolit
I'm really glad i traded somebody tires i didn't need for that "400". it turned out to be a 350. the heads say "6x" on em, but i didn't see any 4 or 8 anywhere, just a "gm3" on the right side. what does this mean? also, is there any point to building a poncho 350? I'm pretty dissappointed right now, but it's no biggy. at least i have a bunch of spare stuff, like accessories and a timing cover. wish me luck. we'll see whta happens.
That sucks dude. I'd sell the 350, and go to Pull-A-Part off Moreland and get a 400 or 455 short block. Thats where I got my 455 shortblock ($50), and my TH400 ($50). If you want to be sure of what you're getting, there are markings on the side of the block but they're sometimes hard to see. Just pull off the intake and valley pan, and look down in the lifter valley. "50" is 350, "00" is 400, "55" is 455. You should be able to easily find a 400 or 455. My 455 was in a Pontiac Grand Prix SJ, but they're fairly common in the big cars.
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Old 10-28-2004, 08:05 PM   #79
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Re: Re: i got screwed

Quote:
Originally posted by LT1guy
If you want to be sure of what you're getting, there are markings on the side of the block but they're sometimes hard to see. Just pull off the intake and valley pan, and look down in the lifter valley. "50" is 350, "00" is 400, "55" is 455.
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Old 10-29-2004, 08:32 PM   #80
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Quote:
Originally posted by RB83L69
Looks good so far....

But if I may be so bold, it's not a big block; it's a Pontiac motor. Not that the block isn't big; it's just, there's no such thing as a "big block" Pontiac. Either it is a Pontiac motor, or it's not a Pontiac motor. The bore spacing (the thing that sets a "big block" apart from a "small block") is the same on all their motors; even the little 151 4-cylinder has the bores on the same centers as a 455.
Yup, the first "modular" motor design.

Chevy guys get hung up on the lingo because of the big cube numbers. I hear this all the time. "Yup its got a pontiac big block..." the meaning is understood. Pontiac guys know what they mean though.

So here's a trivia question: are the buick and olds v-8s big blocks and small blocks?
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Old 10-29-2004, 08:51 PM   #81
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Re: Re: i got screwed

Quote:
Originally posted by LT1guy
That sucks dude. I'd sell the 350, and go to Pull-A-Part off Moreland and get a 400 or 455 short block.
If you can build a 350 chevy you can build an equally powerful 350 pontiac. Car craft and Hot Rod both had excellent articles on this a couple years back. This is a good engine and has some design pluses; Spark plugs are above the headers and Intake can be removed without pulling the distributor making maintenance and swaps much easier.

The bore to stoke ratio will also let the 350 pontiac rev higher than it's bigger brothers. Yes you can make the big cube motors rev but not that's not cheap to do. Keep in mind the big pontiacs were built for LOW RPM TORQUE not high RPM horsepower. Remember the sizes of the cars these motors went into.

Now if you want a torque monster the 455 is the way to go. expect to spend $$$ on good aftermarket; heads, crank, rods, cam & pistons to get this thing to rev or make any power past 5000 RPM. The stock parts are not up to this task.
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Old 10-29-2004, 09:31 PM   #82
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Nothing against 350 Pontiacs...just that if you can gain 105 cubic inches for an additional 50 bucks and a couple hours work, IMHO its worth it. Face it, thirdgens are heavy, they need a good torque motor...which is the attraction of a 455. They don't need to rev to the moon to make good power. Dollar for dollar, if you're talking small cubic inch, high revving engines, the Chevy is still the way to go. Not to say that you can't build a powerful 350 Pontiac...you can...its just going to be far more expensive than a small block Chevy. The 455's parts are more expensive than a SBC as well, but considering the cost of a good core here ($50 vs $5-600+ for a big block Chevy) and sheer cubic inches they are a bargain. One of the best things Pontiac ever did was the one block type, as far as interchangability and stealth go, but it really does hurt the popularity of the 350s, esp considering that 400s and 455s are so common (at least here) and so easy to swap in place of a smaller motor.
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Old 10-30-2004, 12:56 AM   #83
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Quote:
Originally posted by LT1guy
If you want to be sure of what you're getting, there are markings on the side of the block but they're sometimes hard to see. Just pull off the intake and valley pan, and look down in the lifter valley. "50" is 350, "00" is 400, "55" is 455.
dude, all the 400s I had had the 400 cast into the outside block, by the front freeze plugs. No need to pull anything off, jsut look from under car if still installed.

edit: You all can thankme now for this: http://www.yearone.com/updatedsingle...ontengid2.html

edit 2: http://www.pontiacstreetperformance....p/blockID.html

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Old 10-30-2004, 10:10 PM   #84
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Quote:
Originally posted by Project: 85 2.8 bird
dude, all the 400s I had had the 400 cast into the outside block, by the front freeze plugs. No need to pull anything off, jsut look from under car if still installed.

edit: You all can thankme now for this: http://www.yearone.com/updatedsingle...ontengid2.html

edit 2: http://www.pontiacstreetperformance....p/blockID.html
true, but my reason for saying that is that a lot of times you can't see the markings in the car in a junkyard, due to exhaust,motor mounts, accessories etc in the way, dirt and grease buildup, etc. It takes about 5 minutes to yank the intake, and lots of times they're already gone anyway.Id much rather do that than figure out how to get under a car in a 'yard.
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Old 10-30-2004, 11:32 PM   #85
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There are plenty of parts around to turn a Pontiac 400 into a 455. Pontiac produced more 400s by far than any other engine, so it should be just a matter of picking up a 400 block and getting the crank kit. The 400 has smaller mains than the 428/455, so you cannot use a stock 455 crank in a 400 block. The 350 does not have a thick enough block to go to 455, and you simply can't get near as much HP/$ with a Pontiac 350 as you can with a Chevy, simply because there has been more R&D done, more parts are available, at cheaper prices. And the Pontiac 350 is also somewhat heavier then the Chevy.

However, the Pontiac 400/428/455 are exactly the same dimensionally as the 350, and are only about 10 lbs heavier. They are torque monsters, and if built correctly are very awesome engines. For cheap, go with a SB Chevy. For all out performance, get the 400 Pontiac block and build a 455 out of it.

Troy
So Cal
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Old 11-11-2004, 09:07 AM   #86
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what exhaust manifolds did u use to get it do clear and dumo in the close to stock location, and what oil pan did u use to make everything clear.
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Old 11-11-2004, 10:19 AM   #87
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I have a couple options open, and I'm gonna check those heads again. also, a membr on the board wants my 350, so I may be wheeling and dealing to get rid of it, if nothing else to get a 400 block or something. we'll see. Thanks guys!
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Old 11-11-2004, 11:18 AM   #88
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Just want to chime in and say:

Amazing engine/car combo! Must be fast...
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(Deceased)1984 Firebird Hard Top, 327cid V8, THM 350 w/Shift Kit, Stock "One Tire Fire" Rear End, 16 X 8 Formula Wheels w/245/50R16 H Rated Tires, Plethora of goodies under the hood, Manual Windows/Locks... 12.91 Best run on G-Tech.
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Old 11-14-2004, 07:03 PM   #89
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what exhaust manifolds did u use and what oil pan did u use . Im seriously thinkin about doin the swap since my dad has a 400 i might buy and he also has a turbo 400. So i need to know these things. Thanks.
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Old 11-16-2004, 01:34 AM   #90
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[quote]Originally posted by RB83L69
[b]Looks good so far....

But if I may be so bold, it's not a big block; it's a Pontiac motor. Not that the block isn't big; it's just, there's no such thing as a "big block" Pontiac.

So you're saying that the 455 SD and 455 HO are not actually the same block as a 454 Big Block Chevy? We had a Montery Jet Boat with a 455 Pontiac, and I swear that motor looked way bigger than the 350 in our Sylvan Ski Boat. Either way, stuffing a 455 (of any size) in a 3RD-gen Camaro is freakin' bad-to-the-bone!
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Old 11-17-2004, 04:19 PM   #91
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Quote:
Originally posted by nolanr0413
what exhaust manifolds did u use and what oil pan did u use . Im seriously thinkin about doin the swap since my dad has a 400 i might buy and he also has a turbo 400. So i need to know these things. Thanks.
I have seen a few with stock manifolds; one I looked at at the TA Nats had RAIIIs, but I'd bet nearly anything other than maybe the long branch style would work. All the oil pans are rear sump, so you shouldn't have a problem with any stock pan I have ever seen.
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Old 11-17-2004, 04:19 PM   #92
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Quote:
Originally posted by nolanr0413
what exhaust manifolds did u use and what oil pan did u use . Im seriously thinkin about doin the swap since my dad has a 400 i might buy and he also has a turbo 400. So i need to know these things. Thanks.
I have seen a few with stock manifolds; one I looked at at the TA Nats had RAIIIs, but I'd bet nearly anything other than maybe the long branch style would work. All the oil pans are rear sump, so you shouldn't have a problem with any stock pan I have ever seen.
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Old 11-19-2004, 05:07 AM   #93
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sorry i have not gotten back sooner ... i have been away and i for some reason am not getting alerts that there are new posts. i used a stock oil pan . and stock manifolds off an early 70's GTO.
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Old 11-19-2004, 09:29 AM   #94
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thanks.
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Old 11-24-2004, 02:07 PM   #95
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Quote:
Originally posted by Jacobs454

So you're saying that the 455 SD and 455 HO are not actually the same block as a 454 Big Block Chevy?
No the SD and HO are not anything close to a 454 Chevy. The only pieces that would interchange or remotely fit are the distributor cap and rotor, thermostat and gasket, Qjet and gasket, and the gasket for the fuel pump but not the pump cuz the Pontiac had a much shorter actuator.

SD(73-74) and HO(71-72) are both round port engines, the SD had forged rods, HO had cast rods. The SD had some other unique differences including the distributor OD, and provisions for dry sump oiling.

As far as the Big block small block debate, what it shows when you say big block Pontiac simply means you are clueless as to what the differences are due to being a Chevy or brand x guy. Not that you are stupid or something, just not into the uniqueness of the Pontiac engines. Pontiac had some forward thinking desingers and some aspects of the engines are far superior to other engines. Still they arent being made anymore and the loyalists such as myself are a rabid bunch to mess with..lol.

Someone posted a question as to Olds and Buick engines being small or big. Yes both have small and big. Olds big blocks 400/425/455 had letters on the heads and a taller slightly wider deck than the small blocks 307/330/350/403 that had numbers on the lower corner of the heads. Buick also has big and small engines main differences apperance wise are width and height of the engine. They all appear similar as far as olds and buick, but there is a size difference and quite a few internal changes.

Pontiacs use nearly all the same parts inside and outside. Its easier to say what doesnt interchange than what does. A little known fact about Pontiacs is that they arent much heavier than sbc, are only an inch longer and actually narrower than a sbc with non block hugger headers, making them fit into almost any place a sbc will fit and provide quite a few more cubes for nearly the same money, unless you go the cheapie route on the Chevy. Quality parts cost about the same, some are cheaper for Pontiacs than Chevy. Its all relative and depends on what you like and what you know.

I have access to an 82 Camaro and I have an extra 455 that needs a bit of work but is rebuildable. We been thinking about it, once the 79 is finnished. This looks easier to do than I thought it would be. Yes Travis I like it!

Sorry for being long winded and bring up a somewhat old post.
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Old 11-24-2004, 05:05 PM   #96
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old?? my @$$. I have some questions, though:

does anyone know who makes a forged 4.21 or 4.25 stroke crank? all i see are the cast steel 4.25 stroker cranks. I see forged H-beam rods and forged pistons though..... what gives?

aren't stock pontiac rods cast steel ?(assuming they weren't forged from the factory)?

I have a 400 block, rods, and pistons. in order to make 455+, i need to get diffferent rods, because i need to get a different crank... one with 3" mains and 4.21" or 4.25" stroke. Is this correct? I'm trying to figure out what to keep, or what to sell. I may sell everything but the block, who knows.

and on a side note, Does anyone need a 455 crank? i have one in great condition, I'm not going to use it because I'd have to turn down the main journals to fit the 400 block i just got. if not, I'm gonna offer it on ebay.
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Old 11-25-2004, 05:24 PM   #97
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I was talking to a local road racer friend of mine, George Segal of Yank Tanque Racing (he runs a replica of the 70 Firebird of the Titus team in the historic series; there was an article in High Performance Pontiac about him recently) about the whole crank situation for Pontiacs, and he says the stock Pontiac cranks have been fine in his experience (no breakage). The rods definitely should be replaced, though. I don't think there is an aftermarket source for a steel crank for a Pontiac (all the Eagle ones are cast).
For that reason, I'm leaning towards reusing my stock 455 crank, though lots of people use the Eagle ones from Butler and others with good results. With all the new parts becoming available for Pontiacs...at least three different brands of aluminum heads, iron blocks, aluminum blocks, etc...hopefully someone will start making forged steel cranks soon.
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Old 11-25-2004, 06:22 PM   #98
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so wait..... who all makes stuff for ponchos? There's the IA blocks, which i thought were iron, there's edelbrock heads, and eagle pistons, rod, and cranks. that's all.... I thought.....



also, while i would love to use this crank, I don't want to turn the mains down because the I'll have bearing fitment problems (i've heard), and It's also cheaper to buy a new steel crank with 3 inch mains from Eagle. I'd rather just buy all new internals, and know it's gonna fit right. thanks for all the help so far.
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Old 11-25-2004, 06:39 PM   #99
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Quote:
Originally posted by flyitlikustolit
so wait..... who all makes stuff for ponchos? There's the IA blocks, which i thought were iron, there's edelbrock heads, and eagle pistons, rod, and cranks. that's all.... I thought.....



also, while i would love to use this crank, I don't want to turn the mains down because the I'll have bearing fitment problems (i've heard), and It's also cheaper to buy a new steel crank with 3 inch mains from Eagle. I'd rather just buy all new internals, and know it's gonna fit right. thanks for all the help so far.
Wenzler, KRE , and Edlebrock all make aluminum heads, Butler is coming out with an aluminum block (and copies of the RAIV heads and intakes, but thats more for resto guys), Edelbrock just came out with a Super Victor intake with injector bungs predrilled for EFI (rumored to be making a full retrofit EFI kit, like they have for other popular and not-so-popular (SB Mopar for example) engines very soon), March makes serpentine pulley setups...there is more that I am forgetting. If you don't already, get a subscription to High Performance Pontiac...that way, you'll get all the updates on new Pontiac parts that you'll neve see in the other magazines.
In your case, I'd probably just use the Eagle crank. Butler wouldn't be pushing them so much in their ads if they were junk. I'd really prefer a steel crank if I could get it, since my 455 is likely not going to be naturally aspirated.
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Old 11-27-2004, 12:03 AM   #100
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Isn't the eagle piece steel?
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