Go Back   Third Generation F-Body Message Boards > Tech Boards > Exhaust

Exhaust Post your questions and suggestions about stock or aftermarket exhaust setups. Third Gen exhaust sound files and videos.
Popular Threads: Firebird Exhaust Pictures - Trans Am Dual Exhaust - Camaro Exhaust Audio Clips

Reply
 
Thread Tools
Old 01-05-2006, 08:57 AM   #1
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Hookers 2210 Modification Complete

We all know the problem with the long tubes headers and that stubborn #7 plug, well instead of me bringing the ball pin hammer to it I decided to look into a long term solution for permanent fix. What I did was cut that dreadful #7 tube off and replace it with a bigger 2 1/2 radius J-bend tube. The tube was tig welded for the nice bead. Now I can fit my regular spark plug and Taylor 90* boots without a problem.
Here is a few before and after:

1st picture shows where the plug is hitting the tube.
Attached Images
File Type: jpg pc190529.jpg (58.5 KB, 726 views)
__________________
84 Z28 Camaro 2 Seater Convertible Roadster
Dart Little-M SBC 400 bored 4.165 bore; Scat Forge 4340 Int. Balance Crank 3.750 stroke; Wiseco "Pro-Tru" Forge Flattop Pistons -5.4cc; Eagle H-Beam 6" Rods; PRO-SYSTEM XC-4150 Carb; AFR 195 Eliminator Competition Package Heads; Bullet Solid Flat Tappet Cam 275/279 247/251@.050, 565/577 lift, 108 lsa; March Performance Serpentine Conversion Kits; Hooker#2210 Super Comp. Ceramic Coated 1 3/4 Headers; Ceramic Coated 3" Mandrel Bend Custom Y-Pipe; McCord 3" Eletrical Cutouts; Pro-Built Automatics 700R4; 9.5" A.C.T. 3000; S.S. Strange Engineering 12 Bolt 3:73 Super Posi Rear End; Custom 3" Chromemoly Driveshaft 1350 yoke & U-Joints; Spohn-Torque Arm; LCA; Panhard Rod; Sway Bar Kit & Wonder Bar;
(No E.T.) "Check out the Photos" http://community.webshots.com/user/dtl504


Last edited by DTL504 : 01-05-2006 at 02:04 PM.
DTL504 is offline vBGarage Page   Reply With Quote
Sponsored Links
Old 01-05-2006, 08:59 AM   #2
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
2nd picture
Attached Images
File Type: jpg pc190536.jpg (60.8 KB, 695 views)
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 09:01 AM   #3
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
1. Modification:
Attached Images
File Type: jpg p1030580.jpg (72.1 KB, 703 views)
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 09:02 AM   #4
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Trial fit after tac weld.
Attached Images
File Type: jpg p1030584.jpg (66.9 KB, 682 views)
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 09:03 AM   #5
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
finish product:
Attached Images
File Type: jpg p1040587.jpg (71.8 KB, 672 views)
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 09:59 AM   #6
MrDude_1
Senior Member
 
Join Date: Jun 2001
Location: Charleston, SC
Posts: 9,548
Car: 91 Camaro Vert
Engine: 02 LS1, HX40
Transmission: 2002 LS1 M6

Classifieds Rating: (0)
nicely done. elegant solution to a annoying problem.....

are you going to have thoes headers ceramic coated?
MrDude_1 is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 11:10 AM   #7
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Quote:
Originally posted by MrDude_1
nicely done. elegant solution to a annoying problem.....

are you going to have thoes headers ceramic coated?
Yes, they will be coated, but i'm going to wait until I get back from Korea (Mar 2007), just don't want them to be freshly coated and sitting collecting oxidation while i'm gone. I will be getting the custom mandrel 3" Y-Pipe made within the next week and I will post pictures once that done.. Then I will send it all out to HPC Coating and have everything ceramic coated...
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 02:00 PM   #8
FerrMaro
Member
 
Join Date: Apr 2003
Location: Canyon Country, CA
Posts: 123

Classifieds Rating: (0)
awesome job.
FerrMaro is offline vBGarage Page   Reply With Quote
Old 01-05-2006, 06:55 PM   #9
five7kid
Moderator
 
five7kid's Avatar
 
Join Date: Mar 2000
Location: Littleton, CO USA
Posts: 29,701
Car: 82 Berlinetta(2)/57 Bel Air
Engine: 86 LG4-> ZZ3(LS1)/mild 396
Transmission: TH700(T56)/TH400
Axle/Gears: 3.23(4.10)/3.73

Classifieds Rating: (2)
Quote:
Originally posted by DTL504
Yes, they will be coated, but i'm going to wait until I get back from Korea (Mar 2007), just don't want them to be freshly coated and sitting collecting oxidation while i'm gone.
I would think the oxidation would occur while they're sitting around waiting to be coated.
five7kid is online now vBGarage Page   Reply With Quote
Old 01-05-2006, 08:44 PM   #10
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Quote:
Originally posted by five7kid
I would think the oxidation would occur while they're sitting around waiting to be coated.
They have the black paint on them now except for where the tube was modified. Are you thinking it would be best to have them coated before I leave and let the coated headers sit on the car for a year? The car is going in storage in N. Carolina where temperature average between the low 25-35 winter & 85-95 summer.
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-06-2006, 12:12 AM   #11
stage20
Senior Member
 
Join Date: Jan 2004
Location: p'cola FL
Posts: 1,594
Car: 88 iroc-z/28
Engine: 6.0L
Transmission: th350
Axle/Gears: 4.33

Classifieds Rating: (3)
Send a message via AIM to stage20
so strange i hear all the problems with the 2210's.
i had a set when i had the small block in my car, i purchased them back in 2000, used, from a friend who bought them new in 98-99.

mine fit perfect, without any holdups or wire issues.
stage20 is offline vBGarage Page   Reply With Quote
Old 01-06-2006, 12:13 AM   #12
urbanhunter44
Senior Member
 
urbanhunter44's Avatar
 
Join Date: May 2004
Location: Bay Area, CA
Posts: 4,216
Car: '72 Chevy Nova
Engine: Solid lifter 355 SBC revvin' to 7k
Transmission: B&M Stage 2 TH350
Axle/Gears: 8.5" 10-bolt - 3.73 mini spool

Classifieds Rating: (2)
Send a message via AIM to urbanhunter44 Send a message via MSN to urbanhunter44 Send a message via Yahoo to urbanhunter44
Very nice job
urbanhunter44 is offline vBGarage Page   Reply With Quote
Old 01-06-2006, 12:43 AM   #13
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Quote:
Originally posted by stage20
so strange i hear all the problems with the 2210's.
i had a set when i had the small block in my car, i purchased them back in 2000, used, from a friend who bought them new in 98-99.
mine fit perfect, without any holdups or wire issues.
The reason is people are using different types of heads, it's NOT the headers but how the heads were designed and machined. If everybody ran the same type of heads that has no clearance problem the subject would not be an issue. But, we all have different types of heads, so that why you see people with the problems of hookers 2210. In reality it's not the headers, but the heads. Hope that clear it up for you and the "So Strange" feeling is resolved.
__________________
84 Z28 Camaro 2 Seater Convertible Roadster
Dart Little-M SBC 400 bored 4.165 bore; Scat Forge 4340 Int. Balance Crank 3.750 stroke; Wiseco "Pro-Tru" Forge Flattop Pistons -5.4cc; Eagle H-Beam 6" Rods; PRO-SYSTEM XC-4150 Carb; AFR 195 Eliminator Competition Package Heads; Bullet Solid Flat Tappet Cam 275/279 247/251@.050, 565/577 lift, 108 lsa; March Performance Serpentine Conversion Kits; Hooker#2210 Super Comp. Ceramic Coated 1 3/4 Headers; Ceramic Coated 3" Mandrel Bend Custom Y-Pipe; McCord 3" Eletrical Cutouts; Pro-Built Automatics 700R4; 9.5" A.C.T. 3000; S.S. Strange Engineering 12 Bolt 3:73 Super Posi Rear End; Custom 3" Chromemoly Driveshaft 1350 yoke & U-Joints; Spohn-Torque Arm; LCA; Panhard Rod; Sway Bar Kit & Wonder Bar;
(No E.T.) "Check out the Photos" http://community.webshots.com/user/dtl504


Last edited by DTL504 : 01-06-2006 at 12:45 AM.
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-06-2006, 12:49 AM   #14
superGMman
Senior Member
 
superGMman's Avatar
 
Join Date: Aug 2005
Location: San Leandro(Oakland)
Posts: 618
Car: '92 Toyota Pickup
Engine: 22R-E
Transmission: 5sp Manual
Axle/Gears: 4:??

Classifieds Rating: (0)
Quote:
Originally posted by DTL504
The reason is people are using different types of heads, it's NOT the headers but how the heads were designed and machined. If everybody ran the same type of heads that has no clearance problem the subject would not be an issue. But, we all have different types of heads, so that why you see people with the problems of hookers 2210. In reality it's not the headers, but the heads. Hope that clear it up for you and the "So Strange" feeling is resolved.
Don't forget the varying condition of different cars' motor mounts.
superGMman is offline vBGarage Page   Reply With Quote
Old 01-06-2006, 08:57 AM   #15
stage20
Senior Member
 
Join Date: Jan 2004
Location: p'cola FL
Posts: 1,594
Car: 88 iroc-z/28
Engine: 6.0L
Transmission: th350
Axle/Gears: 4.33

Classifieds Rating: (3)
Send a message via AIM to stage20
Quote:
Originally posted by superGMman
Don't forget the varying condition of different cars' motor mounts.
yes.
the motor mounts are a huge issue with these headers.

what type of head do you run that causes so much trouble?
ive run 2 different type of stock castings on them, one set of dart pro ones, the guy i got them from ran a world cast iron head, and the guy i sold them to not too long ago runs a stock 305 head(lol) on them and didnt have problems.

trying to see which head the problem lies. not doubting, i just like being in the know.
thanks


great work on the tube!
stage20 is offline vBGarage Page   Reply With Quote
Old 01-06-2006, 09:27 AM   #16
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Quote:
Originally posted by stage20
yes.
the motor mounts are a huge issue with these headers.

what type of head do you run that causes so much trouble?
ive run 2 different type of stock castings on them, one set of dart pro ones, the guy i got them from ran a world cast iron head, and the guy i sold them to not too long ago runs a stock 305 head(lol) on them and didnt have problems.

trying to see which head the problem lies. not doubting, i just like being in the know.
thanks


great work on the tube!
Airflow Research (AFR-195) Straight plugs...
If Hooker was to make headers for every Camaro chasiss and head combo they would probably file bankrupt. The headers was made by hooker to clear the stock casting heads for the Camaro and Dart probably follow the same design as the stock GM, however AFR which I run is a bit different...
DTL504 is offline vBGarage Page   Reply With Quote
Old 01-07-2006, 05:52 AM   #17
EvilCartman
Senior Member
 
EvilCartman's Avatar
 
Join Date: Apr 2000
Location: Northern CA.
Posts: 4,525
Car: '82 Z28
Engine: 350
Transmission: TH400 4,000 stall
Axle/Gears: Currie 9", 4.56 gears

Classifieds Rating: (1)
Hummm... may have to attempt this now that I've seen it done. Nice work btw, running the same AFR 195 heads, straight plug and also energy suspension poly motor mounts. Both headers slip in and out from the bottom with ease.
__________________
Best times to date, motor pass: 11.81 @ 114.55 1.63 60' 10/18/08
nitrous pass: 10.49 @ 126 mph 1.42 60' 10/18/08
350, AFR 195 heads, Eagle H-beam 6" rods, CompCams 294S, Victor Jr
750 Mighty Demon, ProMagnum RR's, Hooker LT, TH400, Spohn T/A and C/M
EvilCartman is offline vBGarage Page   Reply With Quote
Old 01-07-2006, 06:02 PM   #18
Rob Wade
Senior Member
 
Rob Wade's Avatar
 
Join Date: May 2005
Location: Windsor Ontario Canada
Posts: 769
Car: 89 jaguar xjs convertable
Engine: 89 L98 5.7 TPI
Transmission: 700R4
Axle/Gears: 3.23 dana 44

Classifieds Rating: (0)
Yes, I would, with out a doubt, coat them now! Your header coating is ceramic and since (you should ask for!) they are coated inside and out, there won't be any oxidation. The paint, on the other hand, is only on the outside, and the oxidation will start on the inside while your gone. If they have to dip the headers before they coat them for you, due to the inside surface rust , they will ding you an extra $100.00! Coat them now! Nice work on the tube.
Rob Wade is offline vBGarage Page   Reply With Quote
Old 01-08-2006, 02:50 PM   #19
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
I have to get the custom mandrel bend Y-Pipe made this week, he said no more the $300.00. Plus I just bought the Katzkin seat cover that set me back $850.00, but that is in the plan to have the whole system coated( headers, Y-pipe, and Hooker Catback System before I go do this year in the Republic of Korea.
Dave
DTL504 is offline vBGarage Page   Reply With Quote
Old 02-01-2006, 08:09 PM   #20
89gta383
TGO Supporter
 
89gta383's Avatar
 
Join Date: Feb 2000
Location: Jacksonville, FL
Posts: 1,495
Car: 89 GTA
Engine: 383
Transmission: 700R4
Axle/Gears: 9 bolt-3.73

Classifieds Rating: (2)
Just got the pics of my fixed headers.
Attached Images
File Type: jpg new header tube.jpg (44.8 KB, 319 views)
__________________
89 Trans Am GTA
89 Formula
89gta383 is offline vBGarage Page   Reply With Quote
Old 02-05-2006, 11:57 AM   #21
onebad82z
Senior Member
 
Join Date: Oct 2000
Location: Orange County,NY
Posts: 1,924
Car: 1982 Z28
Engine: 355
Transmission: T56
Axle/Gears: 12 Bolt

Classifieds Rating: (4)
Quote:
Originally posted by DTL504
1. Modification:
Very Nice Job!

I have a few simple questions for you?

First,how did you get the pipe squared off to fit into the Hooker flange like in this pic?Just some gentle messaging with a bench vise till it fit?

Second,aside from the #7 tube,did any other tubes need any work to clear any other straight plugs on the AFR 195's?

I ask because I am picking up a set of 2210 in a few weeks and plan to modify them in much the same way for the #7 plug, but am also looking for any other possible areas that may need to be modified as I also run the straight plug AFR 195's.
onebad82z is offline vBGarage Page   Reply With Quote
Old 02-06-2006, 11:27 PM   #22
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Quote:
Originally posted by onebad82z
Very Nice Job!

I have a few simple questions for you?

First,how did you get the pipe squared off to fit into the Hooker flange like in this pic?Just some gentle messaging with a bench vise till it fit?

Second,aside from the #7 tube,did any other tubes need any work to clear any other straight plugs on the AFR 195's?

I ask because I am picking up a set of 2210 in a few weeks and plan to modify them in much the same way for the #7 plug, but am also looking for any other possible areas that may need to be modified as I also run the straight plug AFR 195's.
Not sure if I clearly understand your question but I used a 1 3/4 tube with a 2 1/2" radius that allowed it to clear the spark plug. After Tig welding the pipe we used a benh grinder to smooth the tube. all other plugs fit without a problem.
hope this help.
DTL504 is offline vBGarage Page   Reply With Quote
Old 02-07-2006, 10:12 AM   #23
onebad82z
Senior Member
 
Join Date: Oct 2000
Location: Orange County,NY
Posts: 1,924
Car: 1982 Z28
Engine: 355
Transmission: T56
Axle/Gears: 12 Bolt

Classifieds Rating: (4)
Sorry to confuse.

That answers my second question.

To clarify the first question,How did you make the pipe square off to fit in the Hooker flange like you did in this pic?
Attached Images
File Type: jpg p1030580.jpg (82.3 KB, 179 views)
onebad82z is offline vBGarage Page   Reply With Quote
Old 02-07-2006, 08:29 PM   #24
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
Quote:
Originally posted by onebad82z
Sorry to confuse.

That answers my second question.

To clarify the first question,How did you make the pipe square off to fit in the Hooker flange like you did in this pic?
This was tig welded and than grinded down with a bench grinder.
DTL504 is offline vBGarage Page   Reply With Quote
Old 10-16-2006, 04:29 AM   #25
83 Crossfire TA
Senior Member
 
83 Crossfire TA's Avatar
 
Join Date: Jun 2001
Location: DC Metro Area
Posts: 5,504
Car: 87TA 87Formula 97TA 92K1500Blazer

Classifieds Rating: (1)
Huh… nice… but unless I’m mistaken in the direction that it’s moving, it looks a lot like you could just cut the tube free of the flange, or near the flange, add a little wedge shaped piece to space it off and then tweak the existing tube a little and weld it back up
83 Crossfire TA is offline vBGarage Page   Reply With Quote
Old 10-16-2006, 07:24 AM   #26
DTL504
Senior Member
 
DTL504's Avatar
 
Join Date: Apr 2002
Location: Fort Rucker, AL
Posts: 1,101
Car: 84 Z28 Convertible 2 Seater
Engine: SBC 408
Transmission: Pro-built Automatics Street/Strip 7

Classifieds Rating: (0)
What is your definition of "tweaking"?
__________________
84 Z28 Camaro 2 Seater Convertible Roadster
Dart Little-M SBC 400 bored 4.165 bore; Scat Forge 4340 Int. Balance Crank 3.750 stroke; Wiseco "Pro-Tru" Forge Flattop Pistons -5.4cc; Eagle H-Beam 6" Rods; PRO-SYSTEM XC-4150 Carb; AFR 195 Eliminator Competition Package Heads; Bullet Solid Flat Tappet Cam 275/279 247/251@.050, 565/577 lift, 108 lsa; March Performance Serpentine Conversion Kits; Hooker#2210 Super Comp. Ceramic Coated 1 3/4 Headers; Ceramic Coated 3" Mandrel Bend Custom Y-Pipe; McCord 3" Eletrical Cutouts; Pro-Built Automatics 700R4; 9.5" A.C.T. 3000; S.S. Strange Engineering 12 Bolt 3:73 Super Posi Rear End; Custom 3" Chromemoly Driveshaft 1350 yoke & U-Joints; Spohn-Torque Arm; LCA; Panhard Rod; Sway Bar Kit & Wonder Bar;
(No E.T.) "Check out the Photos" http://community.webshots.com/user/dtl504

DTL504 is offline vBGarage Page   Reply With Quote
Old 10-16-2006, 12:20 PM   #27
83 Crossfire TA
Senior Member
 
83 Crossfire TA's Avatar
 
Join Date: Jun 2001
Location: DC Metro Area
Posts: 5,504
Car: 87TA 87Formula 97TA 92K1500Blazer

Classifieds Rating: (1)