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Old 03-12-2004, 02:18 PM   #1
ShiftyCapone
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This is what your AIR injection system looks like

I was out in the garage and was playing with some of my old parts and I decided to reconstruct the AIR system found on our cars. This is off a 1990 305 TBI but I am pretty sure that it is the same for TPI cars as well. I should have a few btter pics later on because this camera I have is pure garbage.
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Old 03-12-2004, 02:19 PM   #2
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Here is another view with the same labeling.
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Old 03-12-2004, 02:20 PM   #3
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I figured these pics would help people with the distinction between their EGR, AC and AIR stuff.
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Old 03-12-2004, 02:46 PM   #4
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What is the purpose of the "Diverter Valve"??? I have been reading about if it(A.I.R.) is nessesary to have to pass emissions. I know it is needed to pass visual( i dont have a visual) but is it needed for the siffer??????

btw..thanks for the pics (i know its gonna help me sometime)
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Old 03-12-2004, 02:54 PM   #5
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Quote:
Originally posted by Pepsicola
What is the purpose of the "Diverter Valve"??? I have been reading about if it(A.I.R.) is nessesary to have to pass emissions. I know it is needed to pass visual( i dont have a visual) but is it needed for the siffer??????

btw..thanks for the pics (i know its gonna help me sometime)

if im wrong, someone please correct me:


the orignal factory cats needed O2 to work properly.... the problem is, all the O2 is used if the motor is running properly. so they solved this issue by pumping air directly into the cat.

when the computer decides the cat needs air, it uses the diverter valve to divert the air into the cat.


i think thats right...
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Old 03-12-2004, 02:57 PM   #6
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Quote:
Originally posted by MrDude_1
if im wrong, someone please correct me:


the orignal factory cats needed O2 to work properly.... the problem is, all the O2 is used if the motor is running properly. so they solved this issue by pumping air directly into the cat.

when the computer decides the cat needs air, it uses the diverter valve to divert the air into the cat.


i think thats right...
Yea it is along those lines for the most part. It also helps combust any remaining fuel that gets into the cat on startup when the car runs a bit rich. You do not need AIR to pass the sniffer but you do for visual.
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Old 03-12-2004, 03:52 PM   #7
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In 2005, my state is going to OBD2 emissions testing only, which means any car 1997 and older won't be required to have an emissions test, not even a tailpipe. If I remove the AIR stuff and leave the cat, plug the AIR tube on it, will it hurt the cat at all?? Does it need that to work properly? Just wondering.
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Old 03-12-2004, 04:00 PM   #8
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Quote:
Originally posted by 3rdgenstm
In 2005, my state is going to OBD2 emissions testing only, which means any car 1997 and older won't be required to have an emissions test, not even a tailpipe. If I remove the AIR stuff and leave the cat, plug the AIR tube on it, will it hurt the cat at all?? Does it need that to work properly? Just wondering.
The verdict is still out on that one. I have sen new cats fail with the air tube pluged. Mine is not plugeed yet but I am worried that my $$ CatCo cat will plug because I have th air tube capped off. The never gets driven so it is not like time will tell. I would just cap it but be aware of any sudden drop in performance as times goes on. You may want to replace it with a cat that does not have an AIR tube.
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Old 03-12-2004, 09:26 PM   #9
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Good info. I just did this today. Took me all of 15 minutes max to get everything out. Ofcourse I only removed the air stuff, and not the manifolds and stuff like you. I've read before where a lot of people have problems with this, but this was honestly one of the easiest mods I have done to my car. I didn't even have problems with the torx bits. I even used the stock belt because I have the smog delete pulley and everything looks factory.
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Old 03-12-2004, 10:56 PM   #10
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Quote:
Originally posted by 25THRSS
Good info. I just did this today. Took me all of 15 minutes max to get everything out. Ofcourse I only removed the air stuff, and not the manifolds and stuff like you. I've read before where a lot of people have problems with this, but this was honestly one of the easiest mods I have done to my car. I didn't even have problems with the torx bits. I even used the stock belt because I have the smog delete pulley and everything looks factory.
See isn't it so easy? A lot of people get scared because they get the AC and EGR confuesed with the AIR. When I took these pics I just peiced the stuff together and it took like 5 minutes. There were only clamps that held everything together. It really just comes right out without much struggle.
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Old 03-14-2004, 02:40 PM   #11
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nice job man, well worth the extra space and i still pass emissions fine.
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Old 03-15-2004, 06:41 PM   #12
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Here is a front view of the smog pmup with the pulley removed. You can see the two bolt holes where it attaches to the accessory bracket.
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Old 03-15-2004, 06:42 PM   #13
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Here is a rear view of the smog pump where the main connection is.
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Old 03-27-2004, 07:51 PM   #14
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I want to know power gains by removing the a.i.r. pump and cat. Baisicly all the smog stuff. There is no smog tests where I live.
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Old 03-28-2004, 05:14 PM   #15
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Quote:
Originally posted by KEVIN L.
I want to know power gains by removing the a.i.r. pump and cat. Baisicly all the smog stuff. There is no smog tests where I live.

Gains? .0021 RWHP. Seriously, nothing worth mentioning or hacking up a car for, let alone smell!
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Old 03-28-2004, 07:35 PM   #16
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Quote:
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Gains? .0021 RWHP. Seriously, nothing worth mentioning or hacking up a car for, let alone smell!
People remove it when they go with non AIR headers. I still run a cat but I do not have AIR. It strips your car of a few pounds and makes things look nicer. However, if you remove the AIR system but leave the pump on it will sieze up and cause parasitic power losses.
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Old 03-28-2004, 09:06 PM   #17
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At this point in the game I want it to look clean and run a little easier. I'm not lookin to gain alot of HP from this mod I was just curious. When I stand and look at it I can visualize the bay without it and I think it would improve the amount of working area.
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Old 03-31-2004, 08:29 PM   #18
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Quote:
Originally posted by 25THRSS
Good info. I just did this today. Took me all of 15 minutes max to get everything out. Ofcourse I only removed the air stuff, and not the manifolds and stuff like you. I've read before where a lot of people have problems with this, but this was honestly one of the easiest mods I have done to my car. I didn't even have problems with the torx bits. I even used the stock belt because I have the smog delete pulley and everything looks factory.
Where could a guy find that delete pulley, eh
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Old 03-31-2004, 08:32 PM   #19
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gmpartsdirect.com I can't remember the part # right now, but do a search for smog pump delete pulley. I wanna say it's 10186167, but it's been a while now.
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Old 03-31-2004, 09:48 PM   #20
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Just so im sure on this. Are you guy's sayin it will do no damage or hurt performance if I remove the smog pump, diverter valve, then plug the converter connection? I would love to create a bit of space under the hood of my GTA.
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Old 03-31-2004, 09:51 PM   #21
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Quote:
Originally posted by vance
Just so im sure on this. Are you guy's sayin it will do no damage or hurt performance if I remove the smog pump, diverter valve, then plug the converter connection? I would love to create a bit of space under the hood of my GTA.
You won't hurt performance and if any you will gain a pony or two. The thing is with your cat. Cats with air tubes need the air to function properly. If not they will clog because of incompleted combustion. You may want to upgrade to a high flow cat with no air tube.
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Old 03-31-2004, 10:23 PM   #22
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thanks for the info .. prob a good idea to just wait untill i replace the stock exhaust and take the pump off then.
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Old 03-31-2004, 10:27 PM   #23
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Quote:
Originally posted by vance
thanks for the info .. prob a good idea to just wait untill i replace the stock exhaust and take the pump off then.
Yup. I left my smog stuff alone unitl I could do it right with my head install. It is not worth it otherwise.
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Old 04-02-2004, 06:46 AM   #24
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I've had my pump disconnected for years. I'm still running the pump, but it just blows air out the bottom of the car. It hasn't caused any problems so far.
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Old 04-05-2004, 11:43 AM   #25
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Quote:
Originally posted by crnsuperduty
I've had my pump disconnected for years. I'm still running the pump, but it just blows air out the bottom of the car. It hasn't caused any problems so far.
You are lucky but keep an eye on it. Both my and my buddies AIR pumps started to go south after leaving them on for about a year. You will hear some crazy sounds when it starts to go.
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Old 04-05-2004, 12:55 PM   #26
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I may look for that pulley, since my engine is out right now anyhow.
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Old 04-11-2004, 01:51 PM   #27
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you dont even need the pulley, just read this.... http://www.thirdgen.org/newdesign/tech/serpentine.shtml
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Old 04-12-2004, 12:08 AM   #28
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