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Suspension / Chassis Questions about your suspension? Need chassis advice?

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Old 05-09-2006, 12:17 AM   #1
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steering intermediate shaft, putting it back in...

I removed my steering intermediate shaft (I think that's what it's called), in order to put in my headers. Removed a nut and bolt from the back firewall end, then a bolt from the front of it, which allowed me to pry the collar backwards off the splines and remove. Now i'm trying to force it back onto the splines..... I have nothing to pry against, so things aren't looking good.

Is there a trick to this, or should I persuade a yard ape to muscle it back on?
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Old 05-09-2006, 12:37 AM   #2
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Use a rubber mallet, just make sure it's lined up right.
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Old 05-09-2006, 10:33 AM   #3
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hmm, there's nothing to hammer on though...
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Old 05-09-2006, 10:37 AM   #4
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Hammer on the disc by the steering box at an angle.
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Old 05-09-2006, 12:25 PM   #5
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I just did this and what I did was when shaft was off, took it apart and cleaned it and then greased it slightly. Bolted the top bolt (near the firewall) and then slowly worked it over the splines. Takes time and muscle but it worked for me.
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Old 05-09-2006, 12:54 PM   #6
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I use a large chisel as a prybar. Wedge it along the frame and apply a small amount of torque and it slides right on.
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Old 05-09-2006, 09:06 PM   #7
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i put the nut and bolt on over the steering column first. used a chisel and a hammer to slowly wedge it up there, use lube as well, makes it 100x's easier. for the other end i used the same rubber mallet and just tapped it slightly remember there's a flat spot on the steering box on the bottom and the bolt must be removed completely to slide onto the gear box.
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Old 05-09-2006, 10:55 PM   #8
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ok, so here's a tip: when the steering shaft is disconnected, and you lean on the tire, it'll turn. So when you put the shaft back in, it won't line up. duh! I didn't notice that on the splined part on the steering box, there's a flat spot... No wonder I wasn't getting anywhere....

but yes, the grease did help (plus it's something I should have done anyway...)
Thanks!
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Old 05-09-2006, 11:58 PM   #9
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glad to have helped man. if you ever get to chicago we'll grab beers over it.
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Old 05-10-2006, 04:16 PM   #10
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Count me in on the beers!!!

Glad it worked out for ya!!
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Old 05-10-2006, 05:45 PM   #11
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Quote:
Originally Posted by Sonix
I didn't notice that on the splined part on the steering box, there's a flat spot... No wonder I wasn't getting anywhere....

but yes, the grease did help (plus it's something I should have done anyway...)
Thanks!
haha took me AWHILE to figure that out...your not alone
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Old 05-10-2006, 08:24 PM   #12
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Quote:
Originally Posted by xpndbl3
i put the nut and bolt on over the steering column first. used a chisel and a hammer to slowly wedge it up there, use lube as well, makes it 100x's easier. for the other end i used the same rubber mallet and just tapped it slightly remember there's a flat spot on the steering box on the bottom and the bolt must be removed completely to slide onto the gear box.
ditto
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Old 05-10-2006, 08:24 PM
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