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TBI Throttle Body Injection discussion and questions. L03/CFI tech and other performance enhancements.

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Old 12-26-2006, 01:55 AM   #1
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Location: Van Wert, Ohio
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Car: 1992 Camaro RS (Z28 Clone) Z03
Engine: 305 TBI
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LT1 head on L03

Well I have been basically going crazy trying to figure out which heads I should upgrade to because I am not going to waste my time with the 187s even though I know they can handle up to 300 hp. I have been thinking about 081s but I just gotta find a pair. But then I was thinking how much machine work would it take to make the centerbolt LT1 heads work on the my L03. I mean I can find LT1 heads everywhere it seems.
Thanks guys,
Cory
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1992camarors--Cory

1992 Camaro RS (Z28 clone) Heritage Edition
3.73 gears, Eaton Posi
305 Built with Comp cam, Ported 187 heads and Edelbrock Performer TBI intake
Rebuilt 700R4 w/corvette servo
3in pacesetter Catback exhaust
Mac headers and y-pipe
UMI Control arms and panhard bar.
PST Front Suspension/bushings, KYB struts and shocks
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Old 12-26-2006, 09:23 AM   #2
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There are MANY threads on TGO about using LT1 heads on Gen 1 sbc. If it works on a 350 then it can be done to a 305.... though many might argue that it's not worth the effort unless you are doing it to a 350 for obvious reasons.

Here's one non-TGO web site on the swap:

http://www.lt1intake.com/files/swapping.htm
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Old 12-26-2006, 09:44 PM   #3
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Please shifty or Fast355 respond to my question and give me your ideas.
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Old 12-26-2006, 10:11 PM   #4
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Never mind guys, I think I am going to go with some new World Products SR's.
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Old 12-26-2006, 10:26 PM   #5
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Quote:
Originally Posted by 1992camarors View Post
Please shifty or Fast355 respond to my question and give me your ideas.
I honestly would not do 081s or 416s. 601s are good. 187s are good. I would do a pair of 187s over 081s. The 081s are tough to get power out of. The only reason I put them on my 350 is because I had them, they were already reworked, and my 350 has 18cc dished pistons.

The 081 and 416 heads BOTH have CRAPPY open style 58cc chambers.

The 601s have a closed style, twisted 52cc chambers.

The 187s are a hybrid style, almost open chamber, but twisted like the 601s. In extensive testing by David Vizard, he concluded that the 492 style chamber used by the 601 heads was worth 25-30 ft/lbs of torque across the whole operating range, with no other changes.

For a performance 305 it is very tough to beat a pair of nicely reworked 601s with 1.94 intake and 1.60" exhaust valves.

For strictly economy, torque, and towing it is very hard to beat the swirl ports.

I would not do the LT1 heads, too much work, too much $$ and not enough gain over other heads.

I would would find a pair of 601s and do some work to them. There are several threads about porting 601 heads.

I would deck the heads .020", which will bring them down to about 49cc. Install the heads with a .016" compressed head gasket will give you about .040" quench with the stock block and pistons. The stock pistons are about 8 cc dished. Deshrouding the chamber will likely bring the heads back up to 52-54 cc, should you elect to deshroud. If you leave the chambers stock, you will end up at about 10.7:1 compression with a .020" cut on the heads. If you deshroud the chamber you are looking at about 10:1 compression. Both will work equally well on 93 octane gas with the appropriate camshaft.

The GM Production LT4 cam is plenty for the daily driver 305 and is easy to tune, especially for beginners.

An Edelbrock 2701 EGR Performer will fit nicely onto the 601s. You will need the throttle cable, throttle cable bracket, and TV cable from a carbed thirdgen. An EGR valve from a carbed 3rd gen would be needed as well.

Your stock 305 injectors will work fine, you just need a TPI pump in the tank and the GM 30 PSI TBI fuel pressure regulator.

Mount the TBI on a Projection TBI-Carb adapter on the standard carb Performer intake.

Extremefi makes a nice throttle body that is bored to 46mm and flows 590 cfm @ 3.0 in/hg pressure drop. The stock throttle body flows about 425 CFM @ 3.0 in/hg. With ultimate TBI mods that will climb to about 490-500 cfm @ 3.0 in/hg. For up to 375 HP, I see no problem with the 590 CFM TBI unit. The stock TBI unit will work up to about 300 HP.

Match the intake and the 601s to a standard 305 Felpro intake gasket.

You will want some Hooker 2460 Headers and increase the size of the pre Y-pipes to Dual 2 1/2 or Dual 3" pipes. You should then merge the pipes into a 3 or 3.5" sinble pipe. Flowmaster makes a nice Y to do this with. Then out a single inlet, single outlet muffler of sufficient size and flow. 3.5" pipe is ideal, 3" is OK, 2 1/2 is too small.

You will need lots of prom tuning, and I highly recomeend swapping over to the later model 1993-1995 TBI truck PCM. Your 700r4 will eventually take a dump, when that happens, I would definately take the opportunity to put in a 4L60E. A 4L60E from a 1995-1997 F-car will drop right in and be right at home with a 1995-1996 TBI Van/Truck ECM. Both have pulsewidth modulated torque converter clutches. If you choose a 1994 4L60E, you have to use the 1993-1994 TBI truck PCM. The 1993 F-car transmssion was a 4L60, non electronic, better known as the 700r4.

The end result is about 315 HP @ 5,500 and 360 ft/lbs of torque at 3,750. Power will come in strong almost off idle and pull through 6,000 rpm.

Oh and BTW, I am not suggesting anything I have not done.

The little 305 TBI can make damn good power, torque, while retaining very good fuel mileage and clean emissions.

http://www.youtube.com/watch?v=Oi_n0goatA8

(240 RWHP 305 TBI, 700r4 w/2,000 rpm converter, 3.08 gears, P255/70/R15s)

My build was very similar, but used a Federal Mogul CS1014R cam and my 305 had factory flattop pistons with only about 5-6cc of valve relief to them. I cut my heads .015" to compensate. It ran great at 10.5:1 compression with the mild cam and the TBI setup.
















Last edited by Fast355; 12-26-2006 at 11:02 PM.
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Old 12-26-2006, 10:42 PM   #6
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Here is a 081 (416 TOO) style, junk chamber.



Notice how much more bath tub shaped it is than the kidney bean shape of the 601s. Then again the 601s have a very similar chamber shape to the newer vortec heads.

(This is actually a Dart Iron Eagle head, but the GM Vortecs chamber is essentially identical.)


Last edited by Fast355; 12-26-2006 at 10:45 PM.
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Old 12-27-2006, 12:13 AM   #7
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Car: 1992 Camaro RS (Z28 Clone) Z03
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So I will need to change my intake manifold since the 601s were pre '87? I have a edlebrock performer tbi maniold on it right now.
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Old 12-29-2006, 10:15 PM   #8
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Fastt355, I love it when you answer questions.............Great post....
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Old 12-29-2006, 10:15 PM
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