sounds like its doing better, alot of people knock the send off chips, but
www.tbichips.com has a real good guy..... can talk to him give him your mods, what you got your timing set at and you cam card, because tuning your own, well i dont know but it looks a little...........over whelming, i dont know why, hell i can rebuild a motor all day long, work on my PC (somewhat better than most not as good as some

) plus all i have is 2 desk top computers....have you thought of going with an accel or MSD ign mod??
you said you left a vac port open and it seems to run smoother?? thats really odd, because with a bigger cam you lose some vac to start with, thats just odd, i wouldnt expect that
you also said you can smell some gas, do you have a cat??, because if you dont that can be some of that smell, i got that somewhat, just reminds me of the smell of any car/truck with no cat