Go Back   Third Generation F-Body Message Boards > Tech Boards > TPI

TPI Tuned Port Injection discussion and questions. LB9 and L98 tech, porting, tuning, and bolt-on aftermarket products.
Popular Threads : Camaro BBK TPI intake - Alluminum Corvette Heads on Camaro - Camaro Holly StealthRam

Reply
 
Thread Tools
Old 07-28-2008, 07:17 PM   #851
scuzz
Senior Member
 
scuzz's Avatar
 
Join Date: Aug 2005
Location: Beautiful Tunnel Hill Georgia
Posts: 478
Car: 40 Chevy
Engine: LB9
Transmission: 700R4
Axle/Gears: 3.23

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by dimented24x7 View Post
DOH! Server cut my post off.

I will also be using a retro-roller, which is my main concern. I will need to use a timing set with torrington bearings and a thrust button, and Im not sure how well the plastic cover will stand up to the thrust button, and if I can fit a timing set that has torrington bearings within the vortec cover. I guess I could brace the front of the cover off of the water pump and hopefully the cover stands up to the cam button. The cam button will have bearings as well, so hopefully it wont dig its way into the plastic.

Also, do you have to shorten the balancer hub as well? I think the reluctor moves it a little further forward, no?
I think somewhere in the beginning of this post, some guys were using a LT4 chain. That's about the best you can do, I think.
Ron
scuzz is offline vBGarage Page   Reply With Quote
Sponsored Links
Old 07-28-2008, 11:14 PM   #852
dimented24x7
Moderator
 
Join Date: Jan 2002
Location: Moorestown, NJ
Posts: 8,237
Car: 88 Camaro SC
Engine: A big open space
Transmission: An empty tunnel
Axle/Gears: Yet another 9-bolt w/ 2.77's

Classifieds Rating: (0)
Send a message via AIM to dimented24x7
Re: TPI OBDII - Thoughts/Opinions

With a retro-roller, it uses an older flat tappet style timing set. When I bought all the parts a year ago, I wasn't planning on using the SFI setup. Kinda wish I had bought the stuff afterward. Would've made life easier.

One thing Ive been tempted to try is the flying magnet hall effect crank trigger from Crane. The only thing is that the signal will be more of a pulse rather than a square wave, which leaves the question as to whether it can trigger the hardware in the PCM correctly. From the OBD DTC codes option table in my 98 PCM, the PCM not only monitors the system variance and correlation between the cam and crank sensors, but the duty cycle. Hopefully just relaxing these will be enough to allow the PCM to work with the aftermarket trigger wheel and hall effect. The other potential issue is the fact that the computer dynamically calculates the injector pulsewidth for each injector as each pulse is recieved from the crank position sensor, so it looks like the timing is fairly critical. The CKP interrupt in the PCM commands a lot of code to run and Im not quite sure what tolerances there are in the routine for delays and such.

Guess theres only one way to find out. Cough up a couple hundred and buy the aftermarket trigger system, and experiment with it.
dimented24x7 is offline vBGarage Page   Reply With Quote
Old 07-29-2008, 09:14 AM   #853
jwscab
TGO Supporter
 
Join Date: Aug 2001
Location: NJ/PA
Posts: 906
Car: Yes
Engine: Many
Transmission: Quite a few

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

can you get a trigger wheel made? If so, you can probably use a stock timing cover, and sandwich the wheel behind the pulley or balancer. You'd probably only need a wheel about 1/4" mild steel, and I think it can fit behind the balancer. You can use the same sensor, just mount it to a plate off of the oil pan rail or side of the timing cover. The timing wheel would have to look and be timed the same way as the 'under the cover part' S10wildside is building, just larger in diameter.

heck if you find a busted lsx crank(should be cheap, no?), you could maybe cut it out or whatever, and use that! hmm...they are pressed on or something aren't they?

I built a trigger wheel to fire a northstar coil pack and it works, I just never put it on an engine. I can get some pics if you are interested, but they are home. nevermind, I found the link:
http://www.thirdgen.org/techboard/di...ight=northstar (DIS-sbc)

around post 35 I posted the pics.
jwscab is online now vBGarage Page   Reply With Quote
Old 07-29-2008, 11:00 AM   #854
dimented24x7
Moderator
 
Join Date: Jan 2002
Location: Moorestown, NJ
Posts: 8,237
Car: 88 Camaro SC
Engine: A big open space
Transmission: An empty tunnel
Axle/Gears: Yet another 9-bolt w/ 2.77's

Classifieds Rating: (0)
Send a message via AIM to dimented24x7
Re: TPI OBDII - Thoughts/Opinions

The thought crossed my mind to fabricate something, maybe similar to what is done with the aftermarket triggers. A window'd trigger wheel with an adjustable mount for the sensor. Id probably need to have it machined by someone to at least maintain the same tooth width and spacing so the PCM is happy. Not quite sure which is the easier path. The aftermarket hall-effect, or something home brewed. I think so long as the DC of the signal from the hall effect is enough to trigger the PCM, then the computer can probably be coaxed into operating with a sensor that doesnt quite match the OE spec.
dimented24x7 is offline vBGarage Page   Reply With Quote
Old 07-29-2008, 12:18 PM   #855
S10Wildside
TGO Supporter
 
Join Date: Nov 1999
Location: Pennsylvania
Posts: 818
Car: 1991 Trans Am Convertible
Engine: Ram Jet 350

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by obeymybird View Post
so do you think i could get a mail order from pcmforless and have it work right till i get it to a tuner?
I don't see why not, but that's a PCMforLess question.

Quote:
i was going to go the way of no mass air or speed density since that seems the easiest choice
This is another item that should be discussed with the tuner before having a harness built. I've had a few guys order a harness without MAF and then later add it because the tuner insisted on it.
S10Wildside is offline vBGarage Page   Reply With Quote
Old 07-29-2008, 01:09 PM   #856
jwscab
TGO Supporter
 
Join Date: Aug 2001
Location: NJ/PA
Posts: 906
Car: Yes
Engine: Many
Transmission: Quite a few

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

I saw a ls1 24x reluctor on ebay for around 30 bucks......make a center plate that matches the balancer bolt pattern and weld it to it. you could probably make that pretty thin, like 1/8" or so, and it wouldn't interfere with pulley alignment much.
jwscab is online now vBGarage Page   Reply With Quote
Old 07-29-2008, 01:28 PM   #857
ibmtech
Senior Member
 
ibmtech's Avatar
 
Join Date: Oct 2005
Location: Glen Park, NY
Posts: 418
Car: 1987 IROC-Z
Engine: TPIS Supercharged Nitrous
Transmission: 700R4
Axle/Gears: 3:73 Richmond

Classifieds Rating: (1)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by S10Wildside View Post
I don't see why not, but that's a PCMforLess question.

This is another item that should be discussed with the tuner before having a harness built. I've had a few guys order a harness without MAF and then later add it because the tuner insisted on it.
S10Wildside has brought up some valid points. I personally would never trust a mail order tune of any aspect. I know there are some companies that claim they are very good as what they do, but they can not tune anyone's car 100% unless they get lucky. I would rather trust someone like S10Wildside than any company who charges alot of nothing.
__________________
(ENGINE) 355 SBC - TPIS MiniRam - AFR 210 75cc Full CNC - BBK 58mm TB - JE Forged Pistons - Scat H-Rods - Eagle 4340 Crank - Crower 00482LM Cam - Vortech S/C @ 18LB - 10k RPM Nitrous Kit
(TRANSMISSION) Vigilante 2600 Stall Convertor - 700R4 Rebuild Kit Pro Street Elite by Pro Built PN# PSERK70088
(SUSPENSION) Full Hotchkis Subframes - Bay Braces - Torque Rods & Trailing Arms and More!!
(INTERIOR) Cyberdyne Digital Dash - Pioneer MP3 / DVD Player - (2) 1500+ Watts Rockford AMPS
More Forged than plastic - Way 2 Much 2 List..
Some Say I am

http://www.cardomain.com/ride/2423655
<<--- Check out my ride!!
ibmtech is offline vBGarage Page   Reply With Quote
Old 07-30-2008, 05:22 PM   #858
S10Wildside
TGO Supporter
 
Join Date: Nov 1999
Location: Pennsylvania
Posts: 818
Car: 1991 Trans Am Convertible
Engine: Ram Jet 350

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by jwscab View Post
I saw a ls1 24x reluctor on ebay for around 30 bucks......make a center plate that matches the balancer bolt pattern and weld it to it. you could probably make that pretty thin, like 1/8" or so, and it wouldn't interfere with pulley alignment much.
I began mocking up that idea a few years ago. I even purchased a Corvette crank pulley (GM-14055116) because it is shorter than the f-body. Reasons I abandoned the idea...
  • You're creating a buzz saw off of the crank.
  • The LS1 ring is not balanced (but is balanced assembly when used with LS1 crank).
  • The timing ring is going to rust.
  • No adjustment available with GM sensors, bracket must adjust.
  • A fixed bracket requires an aftermarket adjustable sensor.

The setup we're currently using (with the 24x ring behind the Vortec timing cover) looks factory and uses a GM sensor. It doesn't get any better than that.
S10Wildside is offline vBGarage Page   Reply With Quote
Old 07-30-2008, 05:43 PM   #859
gixxer92
Member
 
Join Date: May 2000
Location: In my car
Posts: 128
Car: 94 Z28, 86 IROC, 68 RS
Engine: 383, 383, 327
Transmission: T-56, 4L60E, M-22
Axle/Gears: 3:42 - 3:73 - 3:42

Classifieds Rating: (0)
Send a message via ICQ to gixxer92 Send a message via AIM to gixxer92 Send a message via MSN to gixxer92 Send a message via Yahoo to gixxer92 Send a message via Skype™ to gixxer92
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by S10Wildside View Post
The setup we're currently using (with the 24x ring behind the Vortec timing cover) looks factory and uses a GM sensor. It doesn't get any better than that.
Please let me know how to get one.

Thanks
gixxer92 is offline vBGarage Page   Reply With Quote
Old 07-30-2008, 06:48 PM   #860
S10Wildside
TGO Supporter
 
Join Date: Nov 1999
Location: Pennsylvania
Posts: 818
Car: 1991 Trans Am Convertible
Engine: Ram Jet 350

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by gixxer92 View Post
Please let me know how to get one.

Thanks
We have several prototypes and are working on a final production piece. We're also putting the system on my S10 in the upcoming weeks to get some road time and dyno time. After everything goes well, they should soon be available.
S10Wildside is offline vBGarage Page   Reply With Quote
Old 07-30-2008, 08:22 PM   #861
jwscab
TGO Supporter
 
Join Date: Aug 2001
Location: NJ/PA
Posts: 906
Car: Yes
Engine: Many
Transmission: Quite a few

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

S10 valid points, but most are not that critical.....

you can powdercoat the ring, no rust there.....the reluctor could care less if non-metallic material was between it and the sensor. as for balance, that can be done before it's installed, and I can't believe it's that far off becuase the ring assembly has a bunch of holes drilled in it that have to part of the balance....

crank triggers are buzzsaws, and not too many incindents reported.

it wouldn't take much to make an adjustable bracket...easier than machining a reluctor ring for sure.

the nice thing about this way is that it could be tailored to any v-8 that might have a distributor......or engines that can't use the newer timing covers....

I agree that your method is nice and simple for guys running motors that can fit the timing covers (SBC, BBC). Just pointing out things for the DIY guys, that's all......
jwscab is online now vBGarage Page   Reply With Quote
Old 07-31-2008, 08:06 AM   #862
S10Wildside
TGO Supporter
 
Join Date: Nov 1999
Location: Pennsylvania
Posts: 818
Car: 1991 Trans Am Convertible
Engine: Ram Jet 350

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

jwscab, I'm in agreement with you.

I obviously want to limit liability. Fortunately we have the option to put the ring behind the cover to eliminate the buzzsaw effect. I'm going to leave the external set up to the DIYers.

The rust on the ring (as well as an externally mounted sensor with brackets)was more of an appearance thing. I'm shooting for a universal small block (chevy) design...regardless of front accessory brackets being used. I tend to get fussy about quality and want to make available something that I would prefer to be on my own vehicles. That's why this is shaping up to appear like something that would have rolled off the assembly line. Simple....clean...easy...and most of the parts available at your local auto parts store.
__________________
http://www.eficonnection.com


1991 Trans Am Convertible (Project)
5.0L TPI Engine, T5


2000 Firehawk
Trans Am, SLP Firehawk, LS1, 4l60E
S10Wildside is offline vBGarage Page   Reply With Quote
Old 08-01-2008, 09:12 AM   #863
novajoe
Junior Member
 
Join Date: Oct 2007
Posts: 5

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by S10Wildside View Post
The setup we're currently using (with the 24x ring behind the Vortec timing cover) looks factory and uses a GM sensor. It doesn't get any better than that.

Did you just use a factory part or did it have to be altered?
novajoe is offline vBGarage Page   Reply With Quote
Old 08-03-2008, 07:19 AM   #864
S10Wildside
TGO Supporter
 
Join Date: Nov 1999
Location: Pennsylvania
Posts: 818
Car: 1991 Trans Am Convertible
Engine: Ram Jet 350

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by novajoe View Post
Did you just use a factory part or did it have to be altered?
GM does not make a 24x ring that fits on the small block. We have to alter a ring to make it work. Now we're looking into production of a piece that will require no alterations.
S10Wildside is offline vBGarage Page   Reply With Quote
Old 08-03-2008, 10:54 PM   #865
dimented24x7
Moderator
 
Join Date: Jan 2002
Location: Moorestown, NJ
Posts: 8,237
Car: 88 Camaro SC
Engine: A big open space
Transmission: An empty tunnel
Axle/Gears: Yet another 9-bolt w/ 2.77's

Classifieds Rating: (0)
Send a message via AIM to dimented24x7
Re: TPI OBDII - Thoughts/Opinions

Not much help to the LS1 PCM users, but for the vortecs, it looks like the PCM may be more accomodating then I thought with the crank position sensor.

I was looking at the code in my black box PCM for P0337 (low CKP duty cycle) and P0338 (high duty cycle) and it appears that the limits set for the sensor duty cycle are between 3% and 91%. Looks like so long as teh pulses are evenly spaced, the PCM will still trigger OK provided that the pulses aren't so short that there isnt an internal timer edge during a pulse or so long that they bleed together. Went ahead and picked up the Crane 4 pulse hall effect crank trigger kit. Keeping my fingers crossed that it'll work...
dimented24x7 is offline vBGarage Page   Reply With Quote
Old 08-04-2008, 03:09 PM   #866
Pocket
Senior Member
 
Pocket's Avatar
 
Join Date: Jun 2005
Location: NC
Posts: 1,057
Car: 92 Firebird
Engine: 305 TBI
Transmission: A4

Classifieds Rating: (7)
Send a message via AIM to Pocket Send a message via Yahoo to Pocket
Re: TPI OBDII - Thoughts/Opinions

Getting back to the 0411 swap

I found that the donor harness does not have to be the same as the main car
All swaps on here have been TPI cars, they can use TPI, TBI, or V6 donor harnesses
The only concern is with factory manual cars as the reverse lights go thru the C100 connector
Swap cars retrofit the automatic wiring and are not affected

This will save alot of headaches for SD TPI guys so they dont have to track down a hard to find and expensive harness to cut everything TPI about it off

S10Wildside showed a cutdown and prepped harness
http://s150.photobucket.com/albums/s..._Separated.jpg

It can actually go ALOT farther so essentially just be a carb harness


This is a donor from a 92 V6 car
Starting on the left and going clockwise
GRD
ALT
Coolant gauge
Starter
Oil pressure to gauge
Tach and coil power
Fan relay
Fuel relay
I removed the brake sensor plug. My brakes are not factory and have no provision so there is no point in wiring it in

I cut and lengthened the relay wires to move them into the car next to the PCM

http://www.austinthirdgen.org/index.php?pid=19
This site was extremely helpful in spelling out the factory harnesses although it left out the 90-92 C207

After alot of tracing I came up with this

Pin G8 is confusing because both the fan relay and ALT signal both join there

The oil switch was confusing because it uses 3 wires while vortec trucks use only one
Here is a detail and how the orange and gray wires can be removed
Im still unsure why the factory made this circuit about 4 feet longer than necessary


Here is a fan relay
These can be salvaged from any 3rd gen V6 (correct wire length) and most 80's GM cars
You do not have to cut up a factory dual fan harness to get these


For the PCM
LS1 and 3rd gen pinouts are plentiful and easy to find via google or forums
The Express van pinout is a bit more tricky to come by unless you were lucky to pull them from the truck forum before they were quickly taken down
Left LS1 Middle my harness Right Express



Here is a condensed version
Even more simple than the factory ECM

R53 was part of the traction control for LS1 fbodys
There was discussion in the truck forums for using with nitrous retard
Use it or not, it seemed too handy to skip


Now for the harness
It is very simple when you think about it


About 90% done, I still need the HO2 plugs


About the vortec harness:
You dont need a whole one
If it is already removed just take the whole thing
For junk yard shopping you can just pull bits and thankfully all pieces can come from the super plentiful 4.3L V6

Connectors needed:
IGN module plug - 4 pin black
Coil plug - 3 pin brown
Cam position sensor plug (distributor) - 3 pin black/white cap
Crank position sensor plug - 3 pin black/white cap
2x flat HO2 sensor plugs - 4 pin black
4L60E and 4L80E connectors are needed for the respective trans used

Note about terminals:
20-22ga wire GM #12084913
18 ga wire GM #12084912

GM parts have gone up extensively
Terminals come in packs of 10 and are $4.30 per unit... ouch
GMpartsdirect is signifigantly cheaper at $1.12 per unit... ouch
EFIConnection is the cheapest at $.50 each

This is the culmination of about 4 months of research, I hope it helps someone

The images are hard to read so I have reattached them
If someone would like an AutoCAD file of the engine diagram, PM me
Attached Images
File Type: png C100 C207.PNG (51.5 KB, 20 views)
File Type: png blue.PNG (73.5 KB, 18 views)
File Type: png red.PNG (83.9 KB, 9 views)
Pocket is offline vBGarage Page   Reply With Quote
Old 08-04-2008, 03:12 PM   #867
Pocket
Senior Member
 
Pocket's Avatar
 
Join Date: Jun 2005
Location: NC
Posts: 1,057
Car: 92 Firebird
Engine: 305 TBI
Transmission: A4

Classifieds Rating: (7)
Send a message via AIM to Pocket Send a message via Yahoo to Pocket
Re: TPI OBDII - Thoughts/Opinions

More images
Attached Images
File Type: png condensed.PNG (51.3 KB, 20 views)
File Type: png 0411 diagram.PNG (147.0 KB, 22 views)
Pocket is offline vBGarage Page   Reply With Quote
Old 08-04-2008, 05:59 PM   #868
novajoe
Junior Member
 
Join Date: Oct 2007
Posts: 5

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Very good information I will start scavaning parts soon
novajoe is offline vBGarage Page   Reply With Quote
Old 08-05-2008, 09:03 AM   #869
S10Wildside
TGO Supporter
 
Join Date: Nov 1999
Location: Pennsylvania
Posts: 818
Car: 1991 Trans Am Convertible
Engine: Ram Jet 350

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Taking the LS1 PCM in another direction...1992 GMC Typhoon! (This one took a few days to build.)
  • 12200411 PCM (loaded with 2002 S-10 4.3L calibration)
  • 4L60E
  • Waste Gate Solenoid and Charge Air Cooler Pump control must be independent of PCM

S10Wildside is offline vBGarage Page   Reply With Quote
Old 08-06-2008, 10:03 PM   #870
shocker89bird
Member
 
Join Date: Jan 2007
Location: Barrington, Il
Posts: 205
Car: 89 ws6
Engine: 355 afr195, hsr,gmpp cam, hs rr,
Transmission: t-5
Axle/Gears: 3.08

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

S10,
I wish I could say I have had any luck with a distributor with my Holley Stealth ram but I haven't I fear I am going in the route of thruster dfi. I will put my harness and all the componeents neccesary up for sale as I can't let my car sit any longer. I truley wanted this to work for me but there comes a time to move forward.

Anyone intrested in the harness, distrubuotr, reluctor ring, ecm, timing ocver and waterever else im forgetting pm with a price.
shocker89bird is offline vBGarage Page   Reply With Quote
Old 08-13-2008, 10:25 AM   #871
novajoe
Junior Member
 
Join Date: Oct 2007
Posts: 5

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by shocker89bird View Post
S10,
I wish I could say I have had any luck with a distributor with my Holley Stealth ram but I haven't I fear I am going in the route of thruster dfi. I will put my harness and all the componeents neccesary up for sale as I can't let my car sit any longer. I truley wanted this to work for me but there comes a time to move forward.

Anyone intrested in the harness, distrubuotr, reluctor ring, ecm, timing ocver and waterever else im forgetting pm with a price.

Sent you a PM
novajoe is offline vBGarage Page   Reply With Quote
Old 08-13-2008, 04:50 PM   #872
wgeous
Junior Member
 
Join Date: Aug 2007
Location: Marshall, TX
Posts: 10
Car: 1986 Chevy C-10 LWB
Engine: 350
Transmission: 350 universal
Axle/Gears: 3.73

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

http://s521.photobucket.com/albums/w...afilter=images Mine is just about ready to go in. But learning curve real high. Got a lot of extra parts: 2 lt1 manifolds, vortec timing chain, roller lifters, extra tpi manifold, two 411 pcms', zz4 cam, mad wife...... you get the idea. Hopefully, I can unload some of the extras on ebay.
wgeous is offline vBGarage Page   Reply With Quote
Old 08-14-2008, 08:16 AM   #873
Dale
TGO Supporter
 
Join Date: Jun 2002
Location: AR
Posts: 6,496
Car: 1991 Camaro RS Vert
Engine: 350 S-TPI
Transmission: T5
Axle/Gears: GU5/G80/J65

Classifieds Rating: (9)
Re: TPI OBDII - Thoughts/Opinions

I wouldnt mind another TPI base. Is it centerbolt/non CSI?
Dale is offline vBGarage Page   Reply With Quote
Old 08-19-2008, 09:37 PM   #874
sol_searcher
Junior Member
 
Join Date: Apr 2006
Posts: 22

Classifieds Rating: (0)
Re: TPI OBDII - Thoughts/Opinions

Quote:
Originally Posted by wgeous View Post
http://s521.photobucket.com/albums/w...afilter=images Mine is just about ready to go in. But learning curve real high. Got a lot of extra parts: 2 lt1 manifolds, vortec timing chain, roller lifters, extra tpi manifold, two 411 pcms', zz4 cam, mad wife...... you get the idea. Hopefully, I can unload some of the extras on ebay.
Not interested in the mad wife, I've already got one and find one quite enough. However, I am interested in the 411pcm.
sol_searcher is offline vBGarage Page   Reply With Quote
Old 08-19-2008, 09:48 PM   #