90 TBI converted to 90 TPI: tuning situation
#1
90 TBI converted to 90 TPI: tuning situation
Question: My engine is LO3 TBI (peanut cam) converted to SD TPI. We’ve been using the 90-92 LB9 BIN (AXXB) as a starting point. If the info I have seen is right, the 90-92 LB9 (both auto and 5-speed) used a significantly different cam (L98) than the LO3. The 89 LO3 and LB9 with auto trans apparently used the same cam (also same as the 90 LO3); only manual cars got the L98 cam. I realize that the 89 used MAF so it may not be apples to apples, but it might provide some insight into why I’m having trouble with knock retard. GM never (AFAIK) built a SD peanut cam 305, so there really isn't a factory BIN to work from.
I've been fighting knock retard (gone through more than half-dozen tunes so far) and I got to thinking perhaps this is the problem. Unfortunately, my tuning skills aren't up to this task (not even close). I'm hoping someone here can provide some experience and/or suggestions.
Maybe I’m way off here, but I look for variables and this appears to be a significant one.
FYI: 1990 Firebird Formula, 18,000 miles, LO3 converted to 7730 ECM speed density TPI, heads/cam stock LO3, Hooker shorty headers/y-pipe, cat delete, AIR delete, auto, 3.23 posi.
I've been fighting knock retard (gone through more than half-dozen tunes so far) and I got to thinking perhaps this is the problem. Unfortunately, my tuning skills aren't up to this task (not even close). I'm hoping someone here can provide some experience and/or suggestions.
Maybe I’m way off here, but I look for variables and this appears to be a significant one.
FYI: 1990 Firebird Formula, 18,000 miles, LO3 converted to 7730 ECM speed density TPI, heads/cam stock LO3, Hooker shorty headers/y-pipe, cat delete, AIR delete, auto, 3.23 posi.
#3
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Re: 90 TBI converted to 90 TPI: tuning situation
My dad and I converted a 92 RS 5-speed from TBI to TPI keeping the same cam and heads. It went from 150 RWHP and 220 RWTQ, to 167 RWHP and 290 RWTQ. I don't remember any significant knocking issues though, even with 200k on the odometer. Perhaps your combustion chambers are just dirty from overall use and creating hot spots that lead to knocking? Or it could be something else.
#4
Re: 90 TBI converted to 90 TPI: tuning situation
Double check your knock sensor p/n's. I understand there are differences and can lead to false knock.
Is your EGR hooked up?
Any changes to the heads? head gaskets?
Is your EGR hooked up?
Any changes to the heads? head gaskets?
#5
Re: 90 TBI converted to 90 TPI: tuning situation
Thanks guys. Long block is totally stock, 18,000 original miles, never molested, as far as I know (I have all service records for the car dating back to new). When I pulled the valve covers and intake to do the swap, it was amazingly clean. I don't think it ever went more than a few thousand miles between oil changes. I checked the knock sensor (new ACDelco) and got 3.9K of resistance. I even pulled it and re-torqued to 14 ft/lbs to make sure. EGR is hooked up and appears to be functioning (new ACDelco EGR valve and solenoid, just to make sure).
Last edited by rt66er; 04-08-2019 at 01:35 PM.
#7
Re: 90 TBI converted to 90 TPI: tuning situation
No, that is out-dated information. All 90-92 TPI cars used the same better cam, both 305 and 350, both 5-speed and automatic.
My dad and I converted a 92 RS 5-speed from TBI to TPI keeping the same cam and heads. It went from 150 RWHP and 220 RWTQ, to 167 RWHP and 290 RWTQ. I don't remember any significant knocking issues though, even with 200k on the odometer. Perhaps your combustion chambers are just dirty from overall use and creating hot spots that lead to knocking? Or it could be something else.
My dad and I converted a 92 RS 5-speed from TBI to TPI keeping the same cam and heads. It went from 150 RWHP and 220 RWTQ, to 167 RWHP and 290 RWTQ. I don't remember any significant knocking issues though, even with 200k on the odometer. Perhaps your combustion chambers are just dirty from overall use and creating hot spots that lead to knocking? Or it could be something else.
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#8
Re: 90 TBI converted to 90 TPI: tuning situation
From the data, it appears to be real knock being detected by the ECM. It's occurring between 1500 and 2500 rpm and map values generally above 50 kPa. The knock retard gets more severe with higher map as well.
What octane fuel are you putting in the tank? Don't the TPI cars need the premium fuel?
Also, your fuel trims could use a little work. The BLMs are not terrible, but they're getting on the low side (ideal is 128)
What injectors are you running?
What octane fuel are you putting in the tank? Don't the TPI cars need the premium fuel?
Also, your fuel trims could use a little work. The BLMs are not terrible, but they're getting on the low side (ideal is 128)
What injectors are you running?
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Re: 90 TBI converted to 90 TPI: tuning situation
You are running too much spark advance (SA). The L03 engines have swirl port heads which require a lot less SA then the LB9/L98 non-swirl heads.
Get the $61 XDF and open the AXKT BIN in TunerPro. Copy and expand the main SA table into your current BIN (using an $8D XDF).
RBob.
Get the $61 XDF and open the AXKT BIN in TunerPro. Copy and expand the main SA table into your current BIN (using an $8D XDF).
RBob.
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Re: 90 TBI converted to 90 TPI: tuning situation
The SA slope adder adds SA after 3600 RPM. Which after 4000 RPM the SA holds steady. Recall that the L03 is a low RPM engine.
Not sure why it matters where the AXKT SA table ends. Can still fill in the AXXB BIN with the proper values.
RBob.
Not sure why it matters where the AXKT SA table ends. Can still fill in the AXXB BIN with the proper values.
RBob.
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Re: 90 TBI converted to 90 TPI: tuning situation
Note that whatever it is set too, that value HAS to be entered into the BIN. Otherwise the spark timing will be wrong.
RBob.
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Re: 90 TBI converted to 90 TPI: tuning situation
Base timing for TPI was 6 degrees advanced. Interested in your and Brian's results as I did this same swap some years ago and he also did some chip work for mine as well.
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Re: 90 TBI converted to 90 TPI: tuning situation
I'm,using the Bosch 3 injectors as well from Fuel injection Connection, went with them after it was discovered the car was running on 5 of it's 8 injectors. I'm running the latest GM PROM with a few changes from Brian to sort out a few bugs (disabled AIR, AC request and EGR code 32). I've never datalogged the car, guess I need to get that done. I may contact Brian directly to see what he can do in my situation. If I can be of any assistance let me know.
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Re: 90 TBI converted to 90 TPI: tuning situation
I can tell you from my own experience with mine that when the base timing was initially set when we first started the car it was at 0 and the car would barely run. Injector issues aside the car did better when the base was set to 6 advanced. Even after the injector swap the timing was revisited and the car performed better at 6. A scan tool was hooked up while driving and no signs of knock were seen. Not disputing your input, just stating what happened with mine.
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Re: 90 TBI converted to 90 TPI: tuning situation
The initial/base timing in the BIN was likely at 6° BTDC. So with the actual base at 0° BTDC the timing was 6° less then what it was supposed to be. The code subtracts the base timing out, with the position of the distributor adding it back in.
Other then that, the base is only used during cranking.
Note my remark in post 21.
RBob.
Other then that, the base is only used during cranking.
Note my remark in post 21.
RBob.
#28
Re: 90 TBI converted to 90 TPI: tuning situation
The initial/base timing in the BIN was likely at 6° BTDC. So with the actual base at 0° BTDC the timing was 6° less then what it was supposed to be. The code subtracts the base timing out, with the position of the distributor adding it back in.
Other then that, the base is only used during cranking.
Note my remark in post 21.
RBob.
Other then that, the base is only used during cranking.
Note my remark in post 21.
RBob.
#29
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Re: 90 TBI converted to 90 TPI: tuning situation
Originally Posted by rt66er
Is there any advantage/difference to just leave the BIN at 6, leave the base at 6, and adjust the SA table? I say this because it's pretty obvious that the AXKT was written with 87 octane gas in mind. Or, instead if one were to run, say, 6 degrees of base timing, set the BIN timing to 0, and use the AXKT SA table, the resulting timing would be AXKT table plus 6 degrees across the board?
- Rob
#31
Re: 90 TBI converted to 90 TPI: tuning situation
Like Bob is saying, base timing is meaningless, it's just a reference. He is more concerned with how the engine will start when hot, which is why he stated you can increase your base timing no more than 2 to 4* during cranking, otherwise it defeats the purpose to hone in on it as if it were anything else. Advancing the timing is mainly to get past ignition delay. The best way to do this is through dialing in the Initial Advance and controlled advance, not the Base/Initial. But again, doing this with an under powered and low flowing engine will be detrimental.
- Rob
- Rob
#32
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Re: 90 TBI converted to 90 TPI: tuning situation
Originally Posted by rt66er
Thanks, I'm just concerned about leaving a lot of performance off the table by running a low octance SA table. I guess you start conservative and work your way up, not the other way 'round. I will only be running premium, so hopefully I can work my way back up to a bit more advance. I'm only getting significant knock retard above 70kPa, and that's with SA that's allowing 40+ degrees. This new table reduces that by 15-20 degrees.
- Rob
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Re: 90 TBI converted to 90 TPI: tuning situation
The timing map changes that need to be made need to be made in the spark map anyway.
I would use 6* because that was stock for a TPI and if it ever had to go through smog check it would need to be 6* of the timing was checked. California requires the base timing be checked for example.
Before I was burning chips I played with a stock TBI 350 G20 van by mechanically altering fuel pressure and timing. 14 psi and 8* BTDC had the best power on the dyno and no spark retard on 91 octane. It made 191 rwhp and 278 rwtq through a 700r4 in 2nd gear.
You will find peak power at 28-30* of total timing at WOT with Swirl Port heads and the stock cam.
The stock TBI van had 16* timing in the timing map and 4* in PE with no spark adder at high RPM (7427 PCM) and ran best at 28* total timing.
You will also find that the TBI heads like their maximum advance fairly low in RPM, probably no more than 3,400 rpm. Once you get over the highest VE and cylinder pressure at peak torque at 2,400 rpm the cylinder pressure drops fast and it will want some timing.
Last edited by Fast355; 04-10-2019 at 10:04 PM.
#34
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Re: 90 TBI converted to 90 TPI: tuning situation
Thanks for the reply. Do you know what he did tune-wise? Did he do any data logging on this setup? I'm not actually hearing any knock, but the ECM is pulling timing with any significant throttle application. Maybe this is just the way it's gonna be, but it just seems to me that the LO3 cam specs are so different from the L98 cam specs that one tune aint gonna fit all. I would very much appreciate any details you can share, since this is right in line with what I'm working with.
#35
Re: 90 TBI converted to 90 TPI: tuning situation
Remember, GM did not restrict the LO3's timing table, it gave it exactly what it needed with the heads and valvetrain it was running. Increasing the table by 6* across the board will only hinder wide open throttle, because the LO3 makes its' power in the mid kPa and low RPM range. Once you consider larger cams, better heads, and higher compression, this is when advancing the timing will benefit you the most. Remember, the intent in advancing the timing is to get past ignition delay, and as horsepower increases, so does that need.
- Rob
- Rob
Last edited by rt66er; 04-14-2019 at 08:13 AM.
#36
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Re: 90 TBI converted to 90 TPI: tuning situation
Originally Posted by rt66er
So now I'm wondering: should I just run the LO3 timing and then run 87? With the SA that conservative, it might actually run better on regular as opposed to premium. The heads/cam were obviously designed for regular as opposed to premium volatility. Unfortunately I just filled with 91, so I'll have to wait a bit before testing that setup.
- Rob
#37
Re: 90 TBI converted to 90 TPI: tuning situation
Finally received my Burn2 so I could try my new BIN. Unfortunately, it seems to be hit and miss in terms of getting a good burn. First try I got brief start and die. Cranking just filled the air with gas fumes. Too rich to even start. Used a different chip and got it running pretty good, but most of my data log didn't record for some reason, so I only have a small sample. Kinda weird, I had put about 15 miles on it and, after turning a corner, I punched it and was greeted with stumble and it basically fell on it's face. It recovered after letting up on the gas and then ran okay. When I examined the .csv I recorded, it showed a spike in the timing of, get this, 23037.57 degrees. No that's not a typo. Obviously the advance then fell to near zero, which I'm assuming is why it fell on it's face. Had a few other instances of this happening during this 15 mile run. Could this be a problem with the chip burn? I've not ever seen this before today, and this is the first chip I've run that I burned myself. Happened once when I was doing a quick 0-60 run. Right when I throttled up from a stand-still, the timing did this weird thing. I have attached a screen shot showing the timing strangeness. I'm going to try and get a good data log tomorrow.
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Re: 90 TBI converted to 90 TPI: tuning situation
RBob.
#40
Re: 90 TBI converted to 90 TPI: tuning situation
Question: Could a malfunctioning pickup coil or ICM cause this weird SA issue? I suspect my Burn2 is not working properly, as I burned a new chip this morning and I got lots of knock retard without much advance. But it cut out several times over a 10 mile drive, almost like you were cutting the ignition for an instant. I was able to get a short data log, which I have posted here.
#45
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Re: 90 TBI converted to 90 TPI: tuning situation
Originally Posted by rt66er
Just did a quick run with a known good memcal and it ran fine (other than some minor knock retard). No cutting out or hesitation. I think I got a bad Burn2. Probably why he was selling it on EBay.
- Rob
#47
Re: 90 TBI converted to 90 TPI: tuning situation
Finally back to tuning after my finger has healed. Just FYI, don't get your finger pinched between frame and jack stand. Results in (at minimum) 5 stitches. Anyway, I have posted data log and SA tables for latest tune. Only about 10 miles on car prior to this data log, but it looks like I'm getting close. Just one real knock retard event when I jumped on it from a low RPM towards the end of the data log. Timing is still set to 6 degrees static (and 6 in the BIN). It seems to hot start fine, so I left it there.
#48
Re: 90 TBI converted to 90 TPI: tuning situation
Yeah, you're getting some retard going on (picture 1 below). My guess is you're into power enrichment at 95 kPa. But you're at 126 BLM (at 90 kPa) right before going into PE, so it suggests you're not lean when in PE... (picture 2 below)
How's your power enrichment spark advance? Is it stock AXXB?
How's your power enrichment spark advance? Is it stock AXXB?
#49
Re: 90 TBI converted to 90 TPI: tuning situation
PE SA is 0.00 across the board, so no, not stock AXXB. Major adjustment to the SA tables and new data log. Getting closer. Though I see that the "PE % change to fuel/air ratio vs rpm" is stock AXXB, and so commands -4.69 at 2000 rpm.
Last edited by rt66er; 05-07-2019 at 09:45 PM.
#50
Re: 90 TBI converted to 90 TPI: tuning situation
You're hardly getting any spark advance being commanded... Crazy... looks like you have less than 20 deg being commanded at WOT in the TPI power band, but you're still getting significant knock retard kicking in.
Though also at moderate load at ~3000 rpm. Are you sure you're not going lean? Could be getting lean knock.
BTW, if you delelted the Air pump, you need to zero out AIR O2 Rich/Lean offset... In Tunerpro, it's a Scalar entitled "AIR, O2 Rich/Lean Reduction Volts when AIR Divertered". The ECM uses the 100 mV factory value to offset the O2 rich lean threshold to account for the extra air being injected into the exhaust. If you're not running the AIR, you should zero this out.
Though also at moderate load at ~3000 rpm. Are you sure you're not going lean? Could be getting lean knock.
BTW, if you delelted the Air pump, you need to zero out AIR O2 Rich/Lean offset... In Tunerpro, it's a Scalar entitled "AIR, O2 Rich/Lean Reduction Volts when AIR Divertered". The ECM uses the 100 mV factory value to offset the O2 rich lean threshold to account for the extra air being injected into the exhaust. If you're not running the AIR, you should zero this out.