COMPLETED: L03 Timing Chain Replacement
#1
COMPLETED: L03 Timing Chain Replacement
The short & sweet, I'm replacing the timing chain. I will be using a double roller JEGS Timing Chain Set. I'll be following the service manual but had a question or two.
- Does the engine need to be at operating temp?
- Do I have to remove the entire oil pan?
- Does the engine need to be at operating temp?
- Do I have to remove the entire oil pan?
Last edited by 92RS-HeritageEd; 05-20-2019 at 07:47 PM. Reason: Completed
#3
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Car: 1986 IROC Z
Engine: 5.0 TPI
Transmission: 700R4
Axle/Gears: 3.23 Posi
Re: L03 Timing Chain Replacement
- Do I have to remove the entire oil pan?
#6
Re: L03 Timing Chain Replacement
Water pump removed. I also see the welded on timing indicator mentioned so back to JEGS that shiny chrome cover goes. The bolts weren't as tight as I expected and I don't know that the oem gaskets were blue, so it may have been off before.
#7
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Re: L03 Timing Chain Replacement
Sounds like someone has been in there before and used felpro gaskets.
If you have trouble getting the timing cover to separate from the block you can use a skinny puddy knife and wedge it between the cover and block.
If you have trouble getting the timing cover to separate from the block you can use a skinny puddy knife and wedge it between the cover and block.
Last edited by Tuned Performance; 04-25-2019 at 09:12 PM.
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#8
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Car: 1989 Firebird GTA
Engine: Motown Aluminum 427
Transmission: TH400/GVO
Axle/Gears: Dana 44 IRS 3.75:1
Re: L03 Timing Chain Replacement
Good to see yer in there getting yer hands dirty, the more stuff like this you do, the more you'll know, timing chains are basic, sounds like yer a master at it now. One of the nice things about sbc, basic....
#9
Re: L03 Timing Chain Replacement
I hope you're planning to degree the camshaft while you're in there. You might be OK without doing this...but there's no way to know for sure, and fixing it means tearing the whole front back off again.
#10
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Re: L03 Timing Chain Replacement
GD
#11
Re: L03 Timing Chain Replacement
Had a minor setback. Removed pulley from HB, grabbed the Harbor Freight HB/Wheel puller kit and what do ya know NONE of the bolts have the same thread pattern. The ones removed w/ the pulley are to short. Tomorrow i'll have to either buy new bolts or try one of these 3-Jaw pullers.
#13
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Car: 1986 IROC Z
Engine: 5.0 TPI
Transmission: 700R4
Axle/Gears: 3.23 Posi
Re: L03 Timing Chain Replacement
Had a minor setback. Removed pulley from HB, grabbed the Harbor Freight HB/Wheel puller kit and what do ya know NONE of the bolts have the same thread pattern. The ones removed w/ the pulley are to short. Tomorrow i'll have to either buy new bolts or try one of these 3-Jaw pullers.
As already advised, just install the set with the timing marks in the factory position; that'll be fine for your stock engine.
#14
Re: L03 Timing Chain Replacement
Another minor setback. Bought three 4in fine thread bolts and they fit. Lined up the HB removal tool, installed bolts. Began turning the BIG bolt in the middle but the HB just spins vs pulling off. It took so much muscle just to spin I had to bail and come ask for suggestions. Impact wrench?
#16
Re: L03 Timing Chain Replacement
It would appear that it's a stock engine and he's using a cheap timing kit that's likely limited to 4 degree's advance or 4 degrees retard - which it is not likely to be off by that much so running a degree on it is probably a waste of time. Just install the kit straight up and that should be perfectly fine for the stock cam. As it was intended from GM (remember the GM timing set's had no degree adjustment).
GD
GD
Yup, he'll PROBABLY be OK.
NOT a risk I would be willing to take. I won't install a cam without throwing a degree wheel on the engine and MAKING SURE. But then, I don't work on flat-rate, and I already own the degree wheel, dial indicator, and fixtures.
And for the record, when the cam-timing marks are lined up like this, the distributor rotor should be pointing to #6, NOT #1.
Last edited by Schurkey; 04-27-2019 at 05:04 PM.
#17
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Re: L03 Timing Chain Replacement
You're saying that none of the low-budget aftermarket junk timing sets have ever had a problem with misaligned keyways? Nobody has ever used the wrong keyway in a a three-keyway timing set, either.
Yup, he'll PROBABLY be OK.
NOT a risk I would be willing to take. I won't install a cam without throwing a degree wheel on the engine and MAKING SURE. But then, I don't work on flat-rate, and I already own the degree wheel, dial indicator, and fixtures.
And for the record, when the cam-timing marks are lined up like this, the distributor rotor should be pointing to #6, NOT #1.
Yup, he'll PROBABLY be OK.
NOT a risk I would be willing to take. I won't install a cam without throwing a degree wheel on the engine and MAKING SURE. But then, I don't work on flat-rate, and I already own the degree wheel, dial indicator, and fixtures.
And for the record, when the cam-timing marks are lined up like this, the distributor rotor should be pointing to #6, NOT #1.
At any rate I don't think it would be off by *enough* that a timing set limited to a minimum change of 4 degrees would even fix it. Yeah maybe it could use a 1.5 degree adjustment but in practice I doubt that would make a significant difference in the results. And to effect that change would require something like a Cloyes Hex Adjust set, etc - considerably more expensive than a basic set.
GD
#18
Re: L03 Timing Chain Replacement
I don't know exactly what i'm looking at or for BUT more blue gaskets and black rtv at the corners where the oil pan is...
If I thumb either side of the chain like a guitar you can hear the "slop" is it called? Is it supposed to be super tight with little to no movement?
If I thumb either side of the chain like a guitar you can hear the "slop" is it called? Is it supposed to be super tight with little to no movement?
#19
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Re: L03 Timing Chain Replacement
You can measure the chain deflection. Regardless your in there just line up the timing marks and install the new chain. Soaking the chain in oil isn’t a bad idea. You might also look at the front of the cam for cam I’d marki. Someone has been in that engine just to reaseal or maybe a rebuild or cam swap.
#21
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Re: L03 Timing Chain Replacement
Depends on what rotation you moved the engine what side would have tension on it.
do you have a impact ?
The bolts should only be around 20 ft lbs in torque. You can always put a wrench on them and shock with a hammer. Or put a piece of wood between the cam and crank gears to illuminate movement.
just don’t get any debris in the pan.
As for your other post with the 880 casting. This could be a 350.
You will have to look at the block casting behind the drivers side head.
It will say 5.0 or 5.7L.
do you have a impact ?
The bolts should only be around 20 ft lbs in torque. You can always put a wrench on them and shock with a hammer. Or put a piece of wood between the cam and crank gears to illuminate movement.
just don’t get any debris in the pan.
As for your other post with the 880 casting. This could be a 350.
You will have to look at the block casting behind the drivers side head.
It will say 5.0 or 5.7L.
#26
Re: L03 Timing Chain Replacement
Minor setback, I can't get the 3-jaw puller to seat, while I hold the washers in place and try to turn the bolt. Might need to buy a gear puller or take a mental break and give it another go.
UPDATE: Went to Harbor Freight and grabbed a Gear Puller set and still can't get the crank gear off. Is there a secret way to remove it?
UPDATE: Went to Harbor Freight and grabbed a Gear Puller set and still can't get the crank gear off. Is there a secret way to remove it?
Last edited by 92RS-HeritageEd; 04-28-2019 at 04:41 PM.
#28
Re: L03 Timing Chain Replacement
In every YouTube video I could find the crank gear came off with a 2 or 3 jaw puller but I still can't get the crank gear off. It's like the tighter I crank the pull-rod against the washer vs the crank gear pulling off the crank wants to turn so I keep stopping. This is extremely discouraging for a noob...
Is there any other option safer than a torch?
Is there any other option safer than a torch?
#29
Re: L03 Timing Chain Replacement
Make sure the key that keeps the gear from turning on the crankshaft isn't somehow preventing the gear from coming off. The propane torch IS the safe option, IF (big IF) you're giving up on pulling it cold. After that, it's a matter of splitting the gear with a hammer and chisel, and nobody really wants to do that. Too easy to mess up the crank snout.
In MY shop, I'd screw the crankshaft damper bolt WITHOUT THE BIGASS WASHER into the end of the crankshaft, grease the threads of the 3-jaw puller's forcing screw where it goes through the puller body. Put the 3-jaw puller back on the crank gear, . The forcing screw plugs into a cup at the bottom end--either a cone or a flat surface depending on what you're pushing against. Use the cup that has a flat surface to push against the bolt threaded into the crank.
Hit the bitch with a 1/2" drive impact wrench turned up to "11".
Done.
If you don't have an impact wrench (shame on you!) LOCK THE FLYWHEEL somehow, as you turn the pressure screw of the puller. A flywheel turning tool, held by a helper so that the flywheel can't spin in the direction you're turning the wrench/ratchet would be fine.
But, yeah, if that doesn't work...warm the gear with a propane torch, reconnect the 3-jaw puller, and see what happens.
In MY shop, I'd screw the crankshaft damper bolt WITHOUT THE BIGASS WASHER into the end of the crankshaft, grease the threads of the 3-jaw puller's forcing screw where it goes through the puller body. Put the 3-jaw puller back on the crank gear, . The forcing screw plugs into a cup at the bottom end--either a cone or a flat surface depending on what you're pushing against. Use the cup that has a flat surface to push against the bolt threaded into the crank.
Hit the bitch with a 1/2" drive impact wrench turned up to "11".
Done.
If you don't have an impact wrench (shame on you!) LOCK THE FLYWHEEL somehow, as you turn the pressure screw of the puller. A flywheel turning tool, held by a helper so that the flywheel can't spin in the direction you're turning the wrench/ratchet would be fine.
But, yeah, if that doesn't work...warm the gear with a propane torch, reconnect the 3-jaw puller, and see what happens.
#30
Re: L03 Timing Chain Replacement
run a stock AC delco HD timing set. most of the aftermarket stuff will require degreeing cam and longevity is much less with that "bicycle" chain.
#31
Re: L03 Timing Chain Replacement
I've tried at least 3 more times, all fails. My impact wrench wont clear the radiator and onto the bolt, when I tried the torch the tip of the torch started glowing red so of course I bailed, safety first. The best news I have is that I haven't damaged the crank snout or its threads.
This task is however on hold until my mechanic arrives Saturday morning. I'm going to take a vid of how he takes it off.
This task is however on hold until my mechanic arrives Saturday morning. I'm going to take a vid of how he takes it off.
#35
Re: L03 Timing Chain Replacement
New crank gear went into the oven pre-greased for 20 min or so @ 300*ish. Grabbed the leather gloves, grabbed the pan from the oven ran outside and on the first try got it in the keyway for 0* w/ dot in what looks to be the same position as crank gear that was removed!
It's about 1cm or so from fully seated however so now I have to get a gear installer but I'm making progress.
EDIT: No local parts store has a Crankshaft Gear Installation Tool, they claim it's a special order only. Is there anything that can be safely used instead?
It's about 1cm or so from fully seated however so now I have to get a gear installer but I'm making progress.
EDIT: No local parts store has a Crankshaft Gear Installation Tool, they claim it's a special order only. Is there anything that can be safely used instead?
Last edited by 92RS-HeritageEd; 05-03-2019 at 06:09 PM.
#37
Re: L03 Timing Chain Replacement
idk what a "drift" is but I ran to Menards and grabbed a 1-1/2 X 4 pipe nipple. Placed a towel over the crank snout & gear then slid the pipe over it. Fits nice, started tapping at it w/ my rubber mallet... no dice. Might have to try pulling it off, going for a longer bake period for more expansion and trying again since no store in the region has the tool.
#39
Re: L03 Timing Chain Replacement
Went w/ Plan B (lol) and pulled the crank gear off > back in oven at 350* for 30min > greased crank snout while waiting. Repeated install and it fully seated, I heard the "tink" as the gear met its stopping point. Let it cool for about 30 min, lined up the dots, and fought to ensure the chain was on the right tooth to get there (SUPER PITA) but now it appears to be on and has no slack. I think can break out the torque wrench now!
#41
Re: L03 Timing Chain Replacement
Can't get the oil pan to come down a smidgen more to get the cover back on and lined up. I loosened the 1st two bolts on both sides in the beginning but now I see the pan seems stuck to it's mounting surface even w/ the loose bolts. A flathead isn't working. Any suggestions?
Update: Got under the car > fit tc cover in from the bottom over the lip and snugged it in. From up-top I used a mini screwdriver in a bolt hole to pry slightly to the side while I used the strength of 30 men to push it down and it went into place! Cover bolts went in smooth and have been torqued to 97in/lb.
Update: Got under the car > fit tc cover in from the bottom over the lip and snugged it in. From up-top I used a mini screwdriver in a bolt hole to pry slightly to the side while I used the strength of 30 men to push it down and it went into place! Cover bolts went in smooth and have been torqued to 97in/lb.
Last edited by 92RS-HeritageEd; 05-05-2019 at 11:16 AM.
#45
Re: L03 Timing Chain Replacement
You need to push the damper on until it seats against the crankshaft timing gear. In other words, push it on until it stops moving.
Install bigass washer, and torque damper bolt to specs. DO NOT use the bolt to pull the damper into place.
Did I miss the part where you installed a new seal in the timing cover, and inspected the damper for a groove from rubbing on the old seal? I'd expect you need a repair sleeve on that damper. Timken, Fel-Pro and others sell the repair sleeves, typically under $10.
Install bigass washer, and torque damper bolt to specs. DO NOT use the bolt to pull the damper into place.
Did I miss the part where you installed a new seal in the timing cover, and inspected the damper for a groove from rubbing on the old seal? I'd expect you need a repair sleeve on that damper. Timken, Fel-Pro and others sell the repair sleeves, typically under $10.
Last edited by Schurkey; 05-05-2019 at 07:31 PM.