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Oh Man... Need serious Help....

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Old Aug 18, 2005 | 06:23 PM
  #1  
JerseyMark's Avatar
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From: South Jersey
Car: 1991 RS Convertible
Engine: 96 LT1
Transmission: T5
Axle/Gears: 3.45 9-Bolt
Oh Man... Need serious Help....

Hey Everyone,
I need help BIGTIME. I snaped off the heads on two of the transmission crossmember bolts. They were really rusted and I didnt use a impact wrench. Then I got an EZ out and tried to get one of them out. I snapped off the tip of the EZ out inside the bolt. How do I fix this? I am out of ideas. PLEASE HELP!!!

Thanks in Advance,
Mark B
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Old Aug 18, 2005 | 06:38 PM
  #2  
89RsPower!'s Avatar
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Joined: Apr 2002
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From: New Jersey
Car: 86 Corvette, 89 IROC, 1999 TA
Engine: 350, 350, LS1
Transmission: 700r4, 700r4, T-56
Axle/Gears: 3.07, 373, 4.10
can ya take a picture so we can see how bad it's stuck in there? If you can grab it with needle nose pliars and get it out I'd suggest drilling the old bolts out and tapping to a larger size..
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Old Aug 18, 2005 | 07:35 PM
  #3  
kretos's Avatar
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From: surrey b.c. canada
Car: 89 Iroc
Engine: lb9
Transmission: wc t-5
Axle/Gears: 10 bolt 3.08 posi
Originally posted by 89RsPower!
can ya take a picture so we can see how bad it's stuck in there? If you can grab it with needle nose pliars and get it out I'd suggest drilling the old bolts out and tapping to a larger size..
this is your only real option now, crack out the drill
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Old Aug 18, 2005 | 07:49 PM
  #4  
JP86SS's Avatar
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From: Browns Town
Car: 86 Monte SS (730,$8D,G3,AP,4K,S_V4)
Engine: 406 Hyd Roller 236/242
Transmission: 700R4 HomeBrew, 2.4K stall
Axle/Gears: 3:73 Posi, 7.5 Soon to break
Chances are you won't drill the easy out. The're as hard as the drill. I've always had to use a center punch or something to break the tip loose so it wobbles in the hole, then somehow pry it out with a small screwdriver. Sometimes you can shatter it by repeated pounding but upside down like that it will not be easy on your arms. Keep soaking them with oil to break the rust down and after drilling to a middle size, somewhat close to the original size and try the easy out again.
After its out, you should be able to drill the bolt and re tap the same size (if your lucky to drill straight) Otherwise go one bigger and find new bolts.
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Old Aug 18, 2005 | 08:21 PM
  #5  
5.8L Camaro's Avatar
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Car: 1988 Camaro
Engine: 350 V-Eight
Transmission: T5
I went through the same thing, cept I broke all 4. I ended up having to torch rectanglular sections out of the frame around the bolts. Then cut 2 new pieces of steel, drilled 2 holes in each in the correct spots, welded a nut over each hole, then welded each piece back in place. It took some time, and I ended up burning a hole through the floor, clear through the carpet, but it all works now.
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Old Aug 19, 2005 | 09:33 AM
  #6  
five7kid's Avatar
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From: Littleton, CO USA
Car: 82 Berlinetta/57 Bel Air
Engine: L92/LQ4 (both w/4" stroke)
Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
You can punch the nuts out of the frame, they're just spot welded in. Open up the drain hole behind the nuts, run a nut up to the hole when you're remounting the crossmember.
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Old Aug 19, 2005 | 11:05 AM
  #7  
stealthhit's Avatar
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Joined: Aug 2005
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From: Central, New York
Car: 93 k1500/ soon 83 camaro
Engine: 350
Transmission: 4L60E
My brother did the same thing when changed the exhaust manifold on his car. If you have a welder and a nut turn the heat up and try to tach the nut to your EZ out. You should be able to get enough on there to back it out. Unless your EZ out is reccessed in were it broke at. Best of luck. Been there done that didn't care for it
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