Floor rust repair w/ PICS
Thread Starter
Senior Member
iTrader: (4)
Joined: Oct 2008
Posts: 857
Likes: 5
From: Niles, IL
Car: '91 LS6/T56/9"
Engine: LS6
Transmission: T56
Axle/Gears: Currie 9"/4.11, detroit truetrac
Floor rust repair w/ PICS
Damn it feels good to get some work done on this car! I bought this '91 shell that in much better shape than my current thirdgen, so I started repairing the rust damage this weekend.
Before:






During:



Before:






During:



Thread Starter
Senior Member
iTrader: (4)
Joined: Oct 2008
Posts: 857
Likes: 5
From: Niles, IL
Car: '91 LS6/T56/9"
Engine: LS6
Transmission: T56
Axle/Gears: Currie 9"/4.11, detroit truetrac
Re: Floor rust repair w/ PICS
Passenger side started, but not finished yet.
Junior Member
Joined: Jun 2011
Posts: 49
Likes: 0
From: LongIsland - NY
Car: 87 Black Iroc-Z
Engine: 305-LG4/ Soon to be ?
Transmission: TH-350/ soon to be ?
Axle/Gears: 3.73 POSI - Auburn -
Re: Floor rust repair w/ PICS
looking good buddy... what gauge metal did you use?
Thread Starter
Senior Member
iTrader: (4)
Joined: Oct 2008
Posts: 857
Likes: 5
From: Niles, IL
Car: '91 LS6/T56/9"
Engine: LS6
Transmission: T56
Axle/Gears: Currie 9"/4.11, detroit truetrac
Re: Floor rust repair w/ PICS
22ga sheet metal. I measured the stock floor at .035". The 22ga metal I used was .030" Since I was only replacing a small section and not the entire floor, it worked very well. The next biggest size I could find was 16ga and that was way too thick. I've a good miller welder too which helped.
Supreme Member
Joined: Apr 2012
Posts: 1,353
Likes: 1
From: Streetsboro Oh
Car: 1987 T/A WS6 T-Tops/92 RS
Engine: LB9/3.1
Transmission: 700R4/700R4
Axle/Gears: 2.73/3.23
Re: Floor rust repair w/ PICS
nice work man, wish i had a welder and could weld better than I do.
Thread Starter
Senior Member
iTrader: (4)
Joined: Oct 2008
Posts: 857
Likes: 5
From: Niles, IL
Car: '91 LS6/T56/9"
Engine: LS6
Transmission: T56
Axle/Gears: Currie 9"/4.11, detroit truetrac
Re: Floor rust repair w/ PICS
Welds are far from perfect, but butt-welds with a mig are some of the hardest. Need to seam-seal, and it's onto bodywork.
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Junior Member
Joined: Nov 2009
Posts: 10
Likes: 0
From: Newfoundland Canada
Car: 91 RS
Engine: 350 tbi
Transmission: W/C T5
Axle/Gears: 3:73
Re: Floor rust repair w/ PICS
My entire car was shot, especially the rear shock towers, rockers and floors. Here's a pic of my car after sitting in storage for 2 years, patched some of the floor prior. lol, BTW I live in Newfoundland Hahaha Not many survivors out here
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