Exhaust system advice
Thread Starter
Supreme Member
Joined: Mar 2005
Posts: 1,665
Likes: 3
From: Benzie, MI
Car: 91 rs
Engine: Blow through 383, 10 psi, xr288hr
Transmission: Manual th350 ATI 3000
Axle/Gears: 3.50 9"
Exhaust system advice
I'll be running roughly a 650hp blown engine. Already have hooker super comp headers and right now a dual 3 inch exhaust system but the ground clearance is terrible. It was ok in Germany but here back home it wont cut it. I would rather run a single 4" for its simplicity, but I'm worried about power loss. As long as it isnt killing more than 15 horses I'd be happy. I really dont want to fab up another dual 3 inch system. What do you guys think? Fab up a single 4" or continue with the dual 3. Both I want up and over the axle to put the mufflers in the rear to max ground clearance.
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Joined: Jul 1999
Posts: 900
Likes: 1
From: Haslett, MI
Car: 1984 Trans Am WS6
Engine: Minirammed 385, 396 RWHP
Transmission: T56
Axle/Gears: 3.73 Moser 12-bolt
Thunder Racing did a whole series of dyno tests on exhaust systems and discovered that the difference between a 3.5 inch and 4 inch single exhaust was'nt very great: 5 to 10 HP. At the 500 HP level, even a good three-inch mandrel bent exhaust doesn't give up that much HP. Mufflers made the biggest difference.
They did a dyno test on a blown LS1 4th-gen and discovered that a Hooker Aerochamber, cut to 3.5 inches on the inlet, 3.5 inches on the single outlet, helped boost horsepower by nearly 40 HP over a Spintech muffler, when coupled to a 3.5 inch Mufflex pipe.
Dave Tuschoff has the nicest exhaust I've seen for a third-gen: Hooker long tubes to a 3-inch Y-pipe, that dump into a 3.5 inch Mufflex cat-back that has been adapted to a single in, single out Hooker Aerochamber muffler.
With a moderate fuel injected 383, he's trapping in the 11's at 118 MPH.
They did a dyno test on a blown LS1 4th-gen and discovered that a Hooker Aerochamber, cut to 3.5 inches on the inlet, 3.5 inches on the single outlet, helped boost horsepower by nearly 40 HP over a Spintech muffler, when coupled to a 3.5 inch Mufflex pipe.
Dave Tuschoff has the nicest exhaust I've seen for a third-gen: Hooker long tubes to a 3-inch Y-pipe, that dump into a 3.5 inch Mufflex cat-back that has been adapted to a single in, single out Hooker Aerochamber muffler.
With a moderate fuel injected 383, he's trapping in the 11's at 118 MPH.
Thread Starter
Supreme Member
Joined: Mar 2005
Posts: 1,665
Likes: 3
From: Benzie, MI
Car: 91 rs
Engine: Blow through 383, 10 psi, xr288hr
Transmission: Manual th350 ATI 3000
Axle/Gears: 3.50 9"
Re: Exhaust system advice
So if I made a custom 4", it should be suffice for 600hp? It would make things a lot easier. Im having trouble finding 4" mufflers though. I would like to get a single in, dual out one, but that might be impossible.
Oh and where would I get a 3" into 4" y-pipe?
Oh and where would I get a 3" into 4" y-pipe?
Last edited by Batass; Mar 22, 2007 at 08:45 PM. Reason: double post
Senior Member
Joined: May 2005
Posts: 777
Likes: 1
From: Windsor Ontario Canada
Car: 89 jaguar xjs convertable
Engine: 89 L98 5.7 TPI
Transmission: 700R4
Axle/Gears: 3.23 dana 44
Re: Exhaust system advice
In your case you don't have alot of options.....you NEED good ground clearance.....go with a custom 4" piece modeled after the 3" factory pipe. Custom 3" y pipe into the 4" up over the axle and then pic your poison from there. Thats about as good as it will get when ground clearance is important.
Thread Starter
Supreme Member
Joined: Mar 2005
Posts: 1,665
Likes: 3
From: Benzie, MI
Car: 91 rs
Engine: Blow through 383, 10 psi, xr288hr
Transmission: Manual th350 ATI 3000
Axle/Gears: 3.50 9"
Re: Exhaust system advice
Ok, so no one sells a 3" into 4" y-pipe? I cant seem to find a 4' muffler either.
Senior Member

Joined: Sep 2006
Posts: 747
Likes: 1
From: Reno, NV
Car: 1982 Z28 & 1967 RR/SS 396
Engine: ZZ383 & 375hp 396
Transmission: T56 & factory TH400
Axle/Gears: 9" ford & 12 bolt 4.10
Re: Exhaust system advice
If you look down a few threads under My Exhaust Pic or Picture you can see the 4" system I built. My car is lowered and it has tons of ground clearance. I also have a spintech 4" single inlet and 3" duel outlet. There are lots of mufflers for what your looking for.
PM me with any questions
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Joined: Sep 2006
Posts: 376
Likes: 0
From: Big Lake, MN
Car: 1986 Iroc-Z
Engine: 305 TPI
Transmission: T-5
Axle/Gears: 3.73 posi
Re: Exhaust system advice
Mufflex sells a 4" single and dual exit cat back exhaust. you would probably have to have a Y pipe fabbed up to the diameter you want. just a suggestion...
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Senior Member
Joined: May 2005
Posts: 777
Likes: 1
From: Windsor Ontario Canada
Car: 89 jaguar xjs convertable
Engine: 89 L98 5.7 TPI
Transmission: 700R4
Axle/Gears: 3.23 dana 44
Re: Exhaust system advice
You could try Dr. Gas or spintech for the 3-4 reducer. Any time you get up into this size of exhaust it gets expensive.
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