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Anyone weld a drain fitting on your differential cover?

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Old Oct 25, 2002 | 12:51 PM
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ebmiller88's Avatar
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From: Fort Mill, SC, USA
Car: '88 Iroc, '91 RS, and a '70 RS
Engine: 5.7 TPI; 5.0 TBI; ZZ4/T56 on the ag
Transmission: A4, A4, slated to be a T56
Anyone weld a drain fitting on your differential cover?

I'm thinking of welding a fill and drain fitting onto my 9 bolt diff cover. Anyone do this? If so, what's it look like and what did you use?

Thanks.

Ed
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Old Oct 25, 2002 | 01:00 PM
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ede
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i have on a few 12 bolts, i used a bung and cap from moroso
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Old Oct 25, 2002 | 01:11 PM
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Transmission: 5
No, to me that sounds like too much work... I usually drill & tap the housing for a 1/8" pipe plug, and use an Allen head plug so it's below the surface of the housing when installed & tightened (no road damage).
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Old Oct 25, 2002 | 01:58 PM
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ede
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the morosos fitting is more for a fill or inspection port.
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Old Oct 25, 2002 | 03:22 PM
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SLP used to offer one, not sure if they have one for the 9 bolt.
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Old Oct 25, 2002 | 05:54 PM
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ebmiller88's Avatar
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From: Fort Mill, SC, USA
Car: '88 Iroc, '91 RS, and a '70 RS
Engine: 5.7 TPI; 5.0 TBI; ZZ4/T56 on the ag
Transmission: A4, A4, slated to be a T56
Thanks guys. The Moroso one is the one I want. I found it in Jeg's.
The rubber plug goes in to a big hole in the 9 bolt cover so this one ought to work fine. I don't really want a drain plug, I'd just pull the cover as usual. But for a fill/inspection port, this will work great. Plus, if the drain plug happened to drop out, you'd lose fluid. In this case you'd still have some in there.

Thanks..

Ed
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Old Oct 25, 2002 | 07:18 PM
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Car: 1986 Firebird
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Transmission: 700R4
Wait, so there's no fill hole on the 9 bolt?? How does GM fill them with fluid??
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Old Oct 26, 2002 | 12:06 AM
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From: Fort Mill, SC, USA
Car: '88 Iroc, '91 RS, and a '70 RS
Engine: 5.7 TPI; 5.0 TBI; ZZ4/T56 on the ag
Transmission: A4, A4, slated to be a T56
Yes, it's where the rubber plug is. I just don't want to have to keep replacing plugs, tear one, etc. Unlike 10 bolt rearends, there's no fill plug on the side of the pumpkin.

Ed
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Old Oct 26, 2002 | 08:37 AM
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From: Loveland, OH, US
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You could always drill & tap one into the side of the housing as well... it's not rocket science. Just put it at the same horizontal level as the stock one. You can buy all the stuff (drill, tap, plug) for less than $10 at the hardware store.
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Old Nov 2, 2002 | 01:49 AM
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ebmiller88's Avatar
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From: Fort Mill, SC, USA
Car: '88 Iroc, '91 RS, and a '70 RS
Engine: 5.7 TPI; 5.0 TBI; ZZ4/T56 on the ag
Transmission: A4, A4, slated to be a T56
I just welded the Moroso one on the diff cover. It looks kewl. The paint is drying at the moment, so pics to come later...

Ed
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Old Nov 3, 2002 | 03:12 PM
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From: Fort Mill, SC, USA
Car: '88 Iroc, '91 RS, and a '70 RS
Engine: 5.7 TPI; 5.0 TBI; ZZ4/T56 on the ag
Transmission: A4, A4, slated to be a T56
Here's the "new" cover. I used the Moroso piece and I think it will be fine.
Attached Thumbnails Anyone weld a drain fitting on your differential cover?-9-bolt-cvr1.jpg  
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Old Nov 3, 2002 | 03:17 PM
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From: Fort Mill, SC, USA
Car: '88 Iroc, '91 RS, and a '70 RS
Engine: 5.7 TPI; 5.0 TBI; ZZ4/T56 on the ag
Transmission: A4, A4, slated to be a T56
Another view:
Attached Thumbnails Anyone weld a drain fitting on your differential cover?-9-bolt-cvr3.jpg  
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