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Thermostat flange broke in half!

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Old 07-21-2001, 03:30 AM
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Car: 89 IROC-Z
Engine: LB9
Transmission: 700-R4
Thermostat flange broke in half!

for no apparent reason. I put in a 180' t-stat, took it for a long spin (getting on it by the way in the summer heat to make sure the new fan switch worked) and the temp never even hit 190 for 15-20 minutes. The as I pull in the driveway smoke is POURING out from under the hood and I find it's coming from the t-stat. There's white stress marks all over at the front of the flange base where it broke. What could cause this? I just don't want it happening again. My only theory is that maybe dexcool turns to sulfuric acid when distilled water is added????

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Old 07-21-2001, 03:46 AM
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Thermostat not seated right or a flawed housing.

Happens often.
Old 07-21-2001, 09:01 AM
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ede
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my guess would be you had the t-stat under the houseing and tightened it down and it broke when it couldn't bend. most of us have broke one or two before. most all parts stores stoke replacements.

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Old 07-21-2001, 10:38 AM
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Just buy a new t-stat housing and be extremly careful when you install it. I broke one torquing it down once. Dexcool is not going to turn to sulfuric acid with distilled water. GM recomends distilled water with dexcool.

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Old 07-22-2001, 02:30 AM
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yeah that was my attempt at sarcasm. well the new one I got today is MUCH more heavy duty than the other...I think the one that broke was plastic...this one's not breaking!
Old 07-22-2001, 10:09 AM
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For some reason the factory casts those things out of the cheapest grade of chinesium that won't dissolve in antifreeze during the warranty period more than about 5% of the time. Replacement ones are usually cast iron, except for the chrome ones which are usually zinc. If you put in a zinc one, be prepared to change it often; it acts as a sacrificial anode and protects various other metal parts from corrosion, especially aluminum, but it does literally "dissolve" in antifreeze over time.

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