unibody rust
unibody rust
Well I bought a 1991 camaro about 5 months ago and it was suppose to be in good shape. I've just been able to get around to it and while doing an oil change I noticed the bottom of the car is starting to rust. On the driver side floor board its rusted straight through. Anybody have any tips on what's the best way to replace the rust?
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Joined: Feb 2011
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From: Long Island, NY
Car: 87 Trans Am, 99 WS6, 16 Mustang GT
Engine: LB9, LS1
Transmission: 700R4, T56
Axle/Gears: 3.42 Posi, 4.10 Posi
Re: unibody rust
cut it out and patch it, either with shaped steel or a piece from a donor car
You have to figure out why it happened in the first place before you can fix it though. If you have T-tops and they're leaking, that has to be fixed first.
You have to figure out why it happened in the first place before you can fix it though. If you have T-tops and they're leaking, that has to be fixed first.
Re: unibody rust
OK thanks. The places it ain't rusting to bad just beginning would it be fine to take a wire brush to it and spray it with something to prevent rust? Sorry new to the car work only 14 and haven't ever done body work just engine work.
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Joined: Jan 2004
Posts: 2,322
Likes: 100
From: So. Ohio
Car: 88 Camaro
Engine: L98 350
Transmission: 700r4
Re: unibody rust
I've had pretty good luck over the years with cleaning it real good, a coat of Rustoleum aluminum paint, then a top coat of body color or flat black paint. That aluminum paint seems to penetrate and seal it up better than most other stuff. I've spent a lot of money on POR15 with mixed results, not impressed with the stuff. For the rusted through parts, not much to add to the above post, cut it out and replace. Also there is a section behind the lower part of the front fender on the main body that is about always rusted though, take a look if you get that deep.
Joined: Sep 2004
Posts: 5,906
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From: Chicagoland Suburbs
Car: 1989 Trans Am GTA
Engine: LT1, AFR 195cc, 231/239 LE cam.
Transmission: M28 T56
Axle/Gears: 3.23 10bolt waiting to explode.
Re: unibody rust
As to the OP. Your methods for patching are like above. Weld in a piece from a doner car, or shape steel and weld it in.
If you do not have the ability to weld and its a small spot, say a quarter, or silver dollar sized hole then you can remove the carpets and just have an exhaust shop cut out the rest, grind the surface rust till clean, then weld in a patch. Which you can then seal and paint like normal.
Or you can clean it up with a wire wheel, seal, then use body glue to glue in a patch if you really are that tight on funds.
Last edited by Thirdgen89GTA; Nov 27, 2014 at 12:18 PM.
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From: Massachusetts
Car: 1987 IROC Z w/T-Tops
Engine: 305 TPI
Transmission: Automatic
Axle/Gears: G92
Re: unibody rust
Click on my photo album. On the bottom are photos of what was done with mine. Cut out, layer with netting then pour in an epoxy, fiberglass blend. My uncle has been in bodywork 40+ years. He said its a 'recipe' many (New England) body guys did to their cars back in the 80's. As you can see, the repair can be shaped as well.
Last edited by majobis; Nov 28, 2014 at 01:19 PM.
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