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Cutting into body/firewall...What is this?

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Old Nov 3, 2021 | 04:24 PM
  #1  
evilstuie's Avatar
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From: Brisbane, Australia
Car: 1985 Pontiac TransAM
Engine: 400SBC 24x conversion
Transmission: T700r Stage2 Shiftkitted
Axle/Gears: 2.77 9 Bolt
Cutting into body/firewall...What is this?

Hey Guys,
My Ls1 swap has hit another bump in the road, and my exhaust won't clear the firewall because it's not mirrored on each side.

There's a hump that comes out that I suspect is part of the chassis, but was wondering if anyone can confirm, and if so, if I was to notch it, similar to the A/C k-member notch setup, would this still maintain structural integrity?
FYI this is a RHD converted setup in Australia. These headers are the only type I've been able to find that clear on the steering shaft side (RHS). Any help or ideas would be appreciated.



Edit: This picture is with the frontmost exhaust bolt in, and swinging the exhaust header upwards, the collector section hits on the bump to the left of the brake hardline.
If I could notch it back to the firewall everything would clear.
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Old Nov 4, 2021 | 08:42 AM
  #2  
ShiftyCapone's Avatar
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From: Cincinnati, OH
Car: '90 RS
Engine: 377 LSX
Transmission: Magnum T56
Re: Cutting into body/firewall...What is this?

Does the collector clear if you try to installed the header from the top?
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Old Nov 4, 2021 | 12:34 PM
  #3  
wlink14's Avatar
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Joined: Jul 2021
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From: Grand Rapids, MI
Car: '87 TA
Engine: 6.0LS
Transmission: 4L80e, 3000 stall
Axle/Gears: DIY 9 inch, 3.00 gear
Re: Cutting into body/firewall...What is this?

You may have to get really creative with how you fit those headers. Mine have to go in at the same time as the engine, but cant be bolted to the engine as its going in. Sounds crazy but its the only way they fit. That is going in from the top of course. Could we see a larger picture of that firewall area?
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Old Nov 4, 2021 | 04:02 PM
  #4  
evilstuie's Avatar
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Senior Member
15 Year Member
 
Joined: Feb 2009
Posts: 874
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From: Brisbane, Australia
Car: 1985 Pontiac TransAM
Engine: 400SBC 24x conversion
Transmission: T700r Stage2 Shiftkitted
Axle/Gears: 2.77 9 Bolt
Re: Cutting into body/firewall...What is this?

Originally Posted by ShiftyCapone
Does the collector clear if you try to installed the header from the top?
No, so I can place the headers in the bay no problems, but when I move them into place to align with the exhaust bolt holes, the whole section of the collector (not the flange) hits on that section of the chassis/firewall.

To fix it the engine would have to come forward an inch or more, but then the other exhaust header would hit on my RHD steering shaft.
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