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Really Unusual O2 problem

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Old Aug 23, 2005 | 08:52 PM
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Really Unusual O2 problem

Hello,

I've got my car tuned in really well in a locked BLM INT chip. The reported AFR vs RPM vs MAP looks wonderful and follows my desired AFR table perfectly.

This is a problme though as the car has no direct feedback from the o2's. This is a problem because on really cool days or really warm days I can notice a difference in driveablity. This car sits for months at a time too so If I tune it last in febuary and drive it in July... theres a difference..


Ok.. that being said..

The o2's in the car I assumed where fouled out from alot of alcohol use and 1 to many other misc foulings.. They consistantly read too high (indicated rich)

I replaced the o2's today and to my surpize I get the exact same numbers.. While my wideband is reading 14.7 the BLM's and INTs nose dive taking the afr so lean that I get lean pops and horrible driveiblity.


By unlocking the BLM/INT's and letting the car use feedback from the o2's I've completely destroyed any hope in driveablity.. If I lock them back to 128 the driveablity gets perfect again.


What the heck can cause rich o2 readings on a lean car? I know misfires and exhaust leaks with show up lean.. but nothing I know of will show up rich.

The wideband and the narrow bands are mounted about 4 inches apart. The narrowbands are unheated and I do have long tubes but this has never been a problem when the car was all motor.
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Old Aug 24, 2005 | 07:02 AM
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From: In reality
Car: An Ol Buick
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Re: Really Unusual O2 problem

Originally posted by rooster433

While my wideband is reading 14.7 the BLM's and INTs nose dive taking the afr so lean that I get lean pops and horrible driveiblity.

The wideband and the narrow bands are mounted about 4 inches apart. The narrowbands are unheated and I do have long tubes but this has never been a problem when the car was all motor.
My first move would be installing a heated O2.
WBs have their own *heaters*, and if they're reading one AFR, and the unheated one, is way off (even when new), then that would seem to point out that you need another heated one.

If you're using Bosch O2s, just be sure to get Delco A/Cs for the heated ones.
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Old Aug 24, 2005 | 10:39 AM
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Code:
Average BLM sample value per cell														
	20.0	25.0	30.0	35.0	40.0	45.0	50.0	55.0	60.0	65.0	70.0	75.0	80.0	85.0
400.0														
500.0		116.0												
600.0														
700.0				108.0										
800.0		109.2		108.0	108.0	108.0								
900.0		109.3	108.0	108.0	108.0	108.0								
1000.0	108.0	109.3	108.0	108.0	108.2	108.0								
1100.0	108.0	108.3	108.0	108.2	108.1									
1200.0	108.4	108.1	108.0	109.0	108.1									
1300.0	109.0	108.6	108.0	112.1	108.3									
1400.0	109.4	108.2	109.6	111.2	108.0									
1500.0	109.6	108.0	111.4	109.3	108.0									
1600.0	109.0	108.9	111.3	108.5	108.0									
1700.0	108.6	112.3	110.2	108.2	108.0									
1800.0	108.0	109.6	110.0	108.0	108.0									
1900.0	109.9	108.2	108.5	108.0	108.0									
2000.0	110.0	109.7	108.2	108.0	108.0									
2200.0	109.5	109.6	110.9	108.0	108.0									
2400.0	109.1	108.1	108.0	108.0										
2800.0	110.7	114.7	117.9	108.0										
3200.0	115.0	112.3	108.0											
3600.0														
4000.0														
4500.0														
5000.0														
5500.0														
6000.0														
6500.0														
7000.0														
														
														
														
Average O2 sample value per cell														
	20.0	25.0	30.0	35.0	40.0	45.0	50.0	55.0	60.0	65.0	70.0	75.0	80.0	85.0
400.0														
500.0		506.0												
600.0														
700.0				948.0										
800.0		680.3		941.0	910.1	510.5								
900.0		566.8	668.2	648.8	582.9	345.5								
1000.0	886.0	611.9	590.8	288.0	484.6	319.5								
1100.0	860.3	584.0	523.3	454.3	428.2									
1200.0	695.8	534.0	479.4	399.3	576.1									
1300.0	754.0	585.9	410.0	493.4	697.4									
1400.0	754.8	592.0	543.0	749.6	846.2									
1500.0	732.2	711.8	505.7	484.4	901.3									
1600.0	616.6	703.6	546.3	290.2	793.1	404.0								
1700.0	815.9	734.9	538.2	202.8	763.8									
1800.0	627.0	666.2	646.8	181.1	796.0									
1900.0	573.4	614.0	518.0	147.0	586.0									
2000.0	523.2	547.0	576.0	629.6	800.5									
2200.0	586.4	534.8	587.7	480.8	590.5									
2400.0	404.1	550.2	567.8	481.5										
2800.0	662.0	670.6	793.5	527.2										
3200.0	184.0	438.7	408.2											
3600.0														
4000.0														
4500.0														
5000.0														
5500.0														
6000.0														
6500.0														
7000.0														
														
														
Average Wideband AFR sample value per cell														
	20.0	25.0	30.0	35.0	40.0	45.0	50.0	55.0	60.0	65.0	70.0	75.0	80.0	85.0
400.0														
500.0														
600.0														
700.0														
800.0		14.1												
900.0		14.5		14.7	14.7									
1000.0		14.8	14.3	15.0	14.9									
1100.0		15.2	14.6	15.1	14.8									
1200.0	14.0	14.9	15.2	15.1	14.7									
1300.0	14.1	14.7	15.3	14.8	14.3									
1400.0	14.2	14.8	15.1	14.4	14.0									
1500.0	14.0	14.4	15.1	15.1	13.5									
1600.0	14.5	14.4	14.8	15.5										
1700.0	13.8	14.2	14.6	15.4										
1800.0	14.7	14.1	14.5	15.3										
1900.0	14.9	14.3	14.5	15.3										
2000.0	15.1	14.5	14.5	14.3										
2200.0	14.8	14.4	14.3	14.4										
2400.0	15.5	14.7	14.7	14.4										
2800.0	14.3	14.0	13.8	14.5										
3200.0			14.5											
3600.0														
4000.0														
4500.0														
5000.0														
5500.0														
6000.0														
6500.0														
7000.0
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Old Aug 24, 2005 | 10:45 AM
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Re: Re: Really Unusual O2 problem

Originally posted by Grumpy
My first move would be installing a heated O2.
WBs have their own *heaters*, and if they're reading one AFR, and the unheated one, is way off (even when new), then that would seem to point out that you need another heated one.

If you're using Bosch O2s, just be sure to get Delco A/Cs for the heated ones.
Point taken.. However have you ever seen a cold o2 read consistantly rich?

Thats the part that I find highly unusual.



the post above is a spit out of a little excel worksheet I built to handle CSV dumps. It puts info in a graphical since making it easier to read.

It is from a log today in which I raised the rich/lean threshold vs. Gram/sec vs o2 value. The reason why I did this is because i believe my Gram/sec calculation is still screwed from my 2 bar $DA3 hack.


**********
As you can see, that the AFR's are starting to come in line... HOWEVER This is only because I raised the O2 threashold for rich lean.. Look at the NB samples.. they are consistantly in the 600-700's yet the afr is typoically in the high 14's to even early 15's.

**********

Last edited by rooster433; Aug 24, 2005 at 10:48 AM.
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Old Aug 24, 2005 | 10:51 AM
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Looking over the data again I feel that the proper soulution will be for me to -rehandle- the Gram/sec calibration. As you can see, its still targeting a unusually lean AFR per load.

** you got to remeber that this is a universal DA3 calcuator i built and i'm currently running half the resoulution so 50KPA actually = 100KPA**

Either that or *rehandle* the rich/lean threashold which is fairly difficult because of the stock NB's non-linear output. What I can do is build anthor worksheet that looks at AFR vs. O2 output and pick my thresholds accordingly.
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Old Aug 24, 2005 | 10:53 AM
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Originally posted by rooster433
Looking over the data again I feel that the proper soulution will be for me to -rehandle- the Gram/sec calibration. As you can see, its still targeting a unusually lean AFR per load.

** you got to remeber that this is a universal DA3 calcuator i built and i'm currently running half the resoulution so 50KPA actually = 100KPA**

Either that or *rehandle* the rich/lean threashold which is fairly difficult because of the stock NB's non-linear output. What I can do is build anthor worksheet that looks at AFR vs. O2 output and pick my thresholds accordingly.
This makes more and more since to me as i'm looking at the desired AFR vs. RPM vs. MAP that i've created to tune the car using the WB and it shows 14.0 and richer past 35kpa. The stock O2's/BLM's are still trying to target a 14.7 in that area.
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Old Aug 25, 2005 | 08:55 AM
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Boy its quiet in here.
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Old Aug 30, 2005 | 07:27 PM
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Wanted to let you know that I'm watching the thread, but I don't have anything to contribute

I've never heard of that either though if it's any consolation. Even when an o2 fails, it fails lean.
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Old Aug 30, 2005 | 07:29 PM
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Thanks,


Yeah, thats how I know them failing too.. although I'm begging to think that when they go cold they progressively read richer and richer.

I got heated AC delcos going in tomarrow/ thursday.. that will hopefully shed some light on things
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Old Aug 31, 2005 | 07:46 AM
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From: Chasing Electrons
Car: check
Engine: check
Transmission: check
A silicon poisoned O2 sensor reads rich. Causes the engine to run leaner and leaner until it cuts out. BTDT.

RBob.
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Old Aug 31, 2005 | 08:12 AM
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How can that happen in 5 minutes of run time?
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Old Aug 31, 2005 | 08:55 AM
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From: In reality
Car: An Ol Buick
Engine: Vsick
Transmission: Janis Tranny Yank Converter
Originally posted by rooster433
How can that happen in 5 minutes of run time?
It wasn't until I realized my mistake, the I noticed I'd killed it in the time it took for the engine to get warm enough to attempt to go closed loop. In the 2-3 mins it had completely died. Silicone can easy and quickly kill an O2, and by the same token take a couple hundred miles. I've seen both cases more then once.
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Old Aug 31, 2005 | 08:57 AM
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i'm pretty much throwing that possiblity away.. Theres no silicone in my engine or coolant system anywhere..

Last edited by rooster433; Aug 31, 2005 at 04:54 PM.
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Old Aug 31, 2005 | 09:02 AM
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From: In reality
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Originally posted by rooster433
Code:
Average BLM sample value per cell
Looking at the NB O2 mv, vs the WB AFR shows how their not even closely (IMO) related, other then *sort of* at stoich.

If you want to use the oem estimates of what the average AFR is, is one thing, but to try and compare it to another *average*, is something I wouldn't do. The stock O2 is just trying to average an AFR by toggling across a thershold, it's not averaging the output voltage, like a WB does. So you're kind of, at least in my view, comparing apples and oranges.
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Old Aug 31, 2005 | 09:05 AM
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Originally posted by Grumpy
Looking at the NB O2 mv, vs the WB AFR shows how their not even closely (IMO) related, other then *sort of* at stoich.

If you want to use the oem estimates of what the average AFR is, is one thing, but to try and compare it to another *average*, is something I wouldn't do. The stock O2 is just trying to average an AFR by toggling across a thershold, it's not averaging the output voltage, like a WB does. So you're kind of, at least in my view, comparing apples and oranges.


And thats why I included average BLM.
The average o2 is just to see what happens. The average NB o2 is a indication that there is a problem because you can tell from the data that its spending most its time at high V's (most of that being over 800) I expect to not see 450 but something between 350-550 in most cells should be excpected


Unless somehow magically my desired AFR got swapped to about 16.5 to 1 you can clearly see that I have a problem.

Last edited by rooster433; Aug 31, 2005 at 09:07 AM.
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Old Aug 31, 2005 | 10:30 AM
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From: Chasing Electrons
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Originally posted by rooster433
i'm pretty much throwing that away.. Theres no silicone in my engine anywhere..
Doesn't have to be from the engine. Just throw away the empty caulk cartridge in the garage trash can, along with the rags and such used for clean up. . .

RBob.
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Old Aug 31, 2005 | 11:51 AM
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Oh man, now that's crazy.....
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Old Aug 31, 2005 | 03:23 PM
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Originally posted by RBob
Doesn't have to be from the engine. Just throw away the empty caulk cartridge in the garage trash can, along with the rags and such used for clean up. . .

RBob.
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Old Aug 31, 2005 | 06:33 PM
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From: Chasing Electrons
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Originally posted by rooster433
OK, don't believe me. The truth is out there. . . Seek the truth and knowledge will follow, you can never go wrong.

RBob.
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Old Aug 31, 2005 | 07:47 PM
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So what do you not believe me that the motor that I personally put together is not with a sensor safe RTV? That the radiator is full of water (this is not a daily driver and it doesn't get cold here)
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Old Aug 31, 2005 | 08:40 PM
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From: Chasing Electrons
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Originally posted by rooster433
So what do you not believe me that the motor that I personally put together is not with a sensor safe RTV? That the radiator is full of water (this is not a daily driver and it doesn't get cold here)
I dunno', maybe I'm not typing in English. Is that the problem? An English comprehension issue? Like I said/typed/posted, the silicon doesn't have to be from engine assembly. The silicon only needs to be in the area of the engine air intake. Ingested through the engine it will poison the O2 sensor. Again, BTDT. And, doesn't even have to be air ingested, what is the silicon content of the fuel you are using?

However, I would imagine that because this can't be the problem, that you are going to post that no silicon has ever been in the area of your car. . .

Whatever. . .

RBob.

P.S. Just remember that you are the one that asked about an O2 sensor reporting rich when in fact the engine AFR is lean. And again, search for the truth.
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Old Sep 8, 2005 | 04:19 PM
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Got everything peachy

heres how...

I swapped to heated o2's

This made things way more consistant especially at prolong idles.. Whereas before the 02's woudl creep cold until and idle quality degraded until the ECM threw it back into open loop. This was expected.. Only reason why I didn't do it sooner is because I have just grown acustomed to not using o2's at all.

Rescaled GM/SEC threshholds
This was something I had forgotten about in my original 2 bar hack. IN otherwords the desired AFR per GM/Sec was badly skewed and after a few hours of data interpetation I managed to find something really really nice

Rescaled MAP Cell bounderys
Again, anthor little tidbit I didn't think about when using a 2 bar map sensor. I had previously cut the values in half but there was much much more to getting it to handle decel, idle, moderate load, light load, heavy load, etc..



I'm reviewing a 11,000 record datalog right now and the highest devation from 128 i'm seeing is around >4% without any tuning after tuning with the wideband.


I'm real pleased at this point.. other than a light decel issue caused by the car maxing out the lower limits of the map sensor (hitting 14.4kpa indicated by datamaster) i'm pretty much done. The car is driving exceptionally smooth and falling into PE very nicely. It honestly feels like it could have come from the factory with this setup.

this 2 bar thing has been almost a 3 year work in progress.

Last edited by rooster433; Sep 8, 2005 at 04:24 PM.
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