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patching exhaust hole

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Old 09-11-2006, 07:40 PM
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Car: 1982 Trans-Am
Engine: 355 w/ ported 416s
Transmission: T10, hurst shifter
Axle/Gears: 10 bolt, true-trac, 3.73
patching exhaust hole

I drilled a 7/16" hole in my y-pipe, and welded on a nut, for an O2 sensor. Once I put the exhaust back on the car, the spot just happened to be ~1" away from the SFC's, so i'm going to have to patch it, and redrill.
Assuming I can successfully use my angle grinder to remove the nut, and reweld it elsewhere, and drill the hole again -> What can I use to patch a 7/16" hole? I have a little stick welder, which I don't think is particularly easy to use to fill holes. Muffler cement? Put a patch on it and weld it?

Thanks
Old 09-11-2006, 11:55 PM
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Car: 82 Berlinetta/57 Bel Air
Engine: LS1/LQ4
Transmission: 4L60E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
A piece of exhaust pipe, cut to slightly larger than the hole, welded around to seal it to the header pipe.
Old 09-12-2006, 01:23 AM
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Car: 1984 Z28
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Transmission: TH400 with brake, 8" PTC converter
Axle/Gears: moser 9" 4.11
best bet would be to put a bolt in there with the proper sized threads and some never seize on the threads of the bolt and call it a day.
Old 09-12-2006, 10:30 AM
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Car: 1982 Trans-Am
Engine: 355 w/ ported 416s
Transmission: T10, hurst shifter
Axle/Gears: 10 bolt, true-trac, 3.73
hmm, that would be easiest xpndble, but I'd need a super short M18 bolt for that, I have almost no room in front of the nut, hence why I can't use it for an O2 sensor...

I'll try and find a short piece of 3" exhaust pipe, and make it into a band aid then. Maybe I can find a new M18 nut while i'm there too.
thanks
Old 09-12-2006, 11:57 AM
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Car: 89 Formula
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Axle/Gears: 3.73
jegs or summit sell 02 sensor plugs or maybe your local parts store.
Old 09-12-2006, 12:03 PM
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Axle/Gears: 3.73 10bolt Posi
Might not work/be the kind of fix you want, but I just recently fixed my little beater Escorts exhaust with a soup can with the top and bottom cut off, and cut down the side. I put that over the leak, hose clamp it, and no more exhaust leak. I've fixed a few holes in exhaust systems that way. It looks crappy, but it functions just fine.
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