Horsepower gain going from 2.5" to 3" exhaust?
Thread Starter
Joined: Jun 2002
Posts: 202
Likes: 4
From: Altus, Oklahoma
Car: Dad's 87 Bird (Org Owner)
Engine: Vortec 350 Crate Motor
Transmission: TH350
Axle/Gears: 3.42 Posi
Horsepower gain going from 2.5" to 3" exhaust?
This is on a mild 350.
Just trying to justify the cost. I already have the 2.5".
Just trying to justify the cost. I already have the 2.5".
Junior Member
Joined: Aug 2008
Posts: 70
Likes: 0
From: Falmouth, Nova Scotia
Car: 1991 Camaro RS Convertible
Engine: 305 V8 TBI
Axle/Gears: 4.1
Re: Horsepower gain going from 2.5" to 3" exhaust?
A pipe will flow 115cfm per square inch of cross-sectional area. You need roughly 2.25cfm of flow per crank horsepower.
A 2.5" Pipe is 4.9 square inches of theoretical surface area. That means that, with no restrictions, etc, you could be generating 250 horses before the 2.5" pipe becomes a restriction. A 3" Pipe is 7.05 square inches, giving you the ability to flow ~365 horses before it becomes a problem. Keep in mind, this is assuming no restrictions.
A 2.5" Pipe is 4.9 square inches of theoretical surface area. That means that, with no restrictions, etc, you could be generating 250 horses before the 2.5" pipe becomes a restriction. A 3" Pipe is 7.05 square inches, giving you the ability to flow ~365 horses before it becomes a problem. Keep in mind, this is assuming no restrictions.
Thread Starter
Joined: Jun 2002
Posts: 202
Likes: 4
From: Altus, Oklahoma
Car: Dad's 87 Bird (Org Owner)
Engine: Vortec 350 Crate Motor
Transmission: TH350
Axle/Gears: 3.42 Posi
Re: Horsepower gain going from 2.5" to 3" exhaust?
Well I measured my exhaust and it is 2.25. Yuk! It was my dad's 2.8 '87 Bird.
Since I need new exhaust I'm going with 3". I'll be installing a vortec 350 with a ZZ4 cam and a carb. I'll be making more than 270 hp.
Thanks for the info!
Since I need new exhaust I'm going with 3". I'll be installing a vortec 350 with a ZZ4 cam and a carb. I'll be making more than 270 hp.
Thanks for the info!
Supreme Member

Joined: Jul 1999
Posts: 2,756
Likes: 10
From: Ahead of you...
Car: 1984 LG4 Camaro
Engine: 350 Roller Motor
Transmission: Level 10 700R4
Axle/Gears: Strange 12 bolt 3.42
Re: Horsepower gain going from 2.5" to 3" exhaust?
Stock 2.25" pipe is good for 175hp before becoming a restriction on a V8.
I picked up 35hp by going from stock LG4 exhaust to a banks y-pipe, 3" cat, and banks cat back way back in 1990 without any additional tuning.
I picked up 35hp by going from stock LG4 exhaust to a banks y-pipe, 3" cat, and banks cat back way back in 1990 without any additional tuning.
Supreme Member
iTrader: (2)
Joined: Mar 2002
Posts: 1,029
Likes: 1
From: West Houston, Tx.
Car: 1991 Z28
Engine: 355 TPI
Transmission: 700r4
Axle/Gears: 9 bolt disc / 3:27
Re: Horsepower gain going from 2.5" to 3" exhaust?
I was looking at the same thing for mine but i already started buying up parts for a 2.5... I'll be posting them up for sale and starting over
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