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Welding a box- what to do about rust inside?

Old Nov 29, 2000 | 01:20 PM
  #1  
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Welding a box- what to do about rust inside?

I asked this on the suspension board, but nobody has an idea...

Say I was going to box my control arms. What do I do about painting the plate (to cover the u-shape)? Do I not paint the inside at all? That makes sense, 'cause it would make for a better electrical connection for my MIG. But wouldn't the paint bubble up?

Or should I not paint anything "inside" the boxed arm? Won't it rust up tho?

Anyone worry about this? Or did you just weld the "U" shut and paint the outside?


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Old Nov 29, 2000 | 04:48 PM
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ede's Avatar
ede
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when i did mine i never worried about it. if you want you could paint it first and then weld it. mig is a very low heat input process so there would be some paint left, not sure how much.

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Old Nov 29, 2000 | 04:56 PM
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use some VHT hi temp paint.. :P
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Old Nov 29, 2000 | 07:57 PM
  #4  
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Tom,

1. Paint the inside and let it cure.

2. Weld to your heart's content, then brush primer or rust-preventing paint in at the ends of the arms.

3. Tilt the arms so that the primer/paint runs down the inside of the bead you just welded.

4. Forget about the rusting from the inside.

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Old Nov 29, 2000 | 08:23 PM
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I coat EVERYTHING ferrous with zinc phosphate primer, you can get it at a hardware store that sells marine products. It is marketed for marine outdrives and is therefore very durable and makes a great primer. It is very thin and seals remarkably well. It is about $20-25 a quart, but you thin it 100% (1:1) with lacquer thinner. Brush it on the parts, it wont bother the welds and it will stop them from rusting. If you let it dry more than 1-2 hours, scuff it with a scotch brite red pad before painting. Hammerite paint is cheap and very durable. Also avoid spray cans on anything other than interior.
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Old Nov 30, 2000 | 09:02 AM
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Most auto body stores will have what is called a weld through primer that you paint on both inside and outside surfaces. This will seal up the weld and give the metal protection. Then, on the outer surface, I'd use something like a 3M undercoating.
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Old Nov 30, 2000 | 10:46 AM
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Great! Thanks for the ideas, guys!


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