Replacing In tank fuel pump with hose
Thread Starter
Member
iTrader: (1)
Joined: Apr 2006
Posts: 222
Likes: 0
From: California (again.....)
Car: All sold :-(
Engine: None
Transmission: None
Axle/Gears: None
Replacing In tank fuel pump with hose
In a day or two, I'm pulling the electric fuel pump from my tank, I'm going with a mechanical fuel pump.
I have read in some old threads that I can use fuel hose in it's place as a pickup tube, however, I am unsure of the diameter I would need.
If anyone has done this LMK what size you used.
I have read in some old threads that I can use fuel hose in it's place as a pickup tube, however, I am unsure of the diameter I would need.
If anyone has done this LMK what size you used.
Supreme Member
Joined: Mar 2005
Posts: 1,121
Likes: 0
From: Spicer, MN
Car: '83 Berli, '84 Berli, '84 Z28 HO
Engine: L69, LG4, L69
Transmission: TH700-R4, TH700-R4, T-5
Axle/Gears: 3.08, 3.08, 3.73 Posi
I believe that your fuel sending guage is part of your fuel pump assembly.. in fact I am almost positive since everytime i asked if someone had one they always gave me one as "Fuel sending unit w/ electric fuel pump" so you may run into problems with your fuel guage if you do that perhaps?? I didn't need a fuel pump just the guage since mine came with a mech fuel pump on the block..
Joined: Sep 2004
Posts: 2,777
Likes: 7
From: Casselberry, FLA
Car: 88 V6 'bird/89TBI bird/85 T/A
Engine: 2.8/TBI/TPI
Transmission: V8 T-5/700R4 x2
Axle/Gears: 3.42 open/2.73 open/ 3.27 9 bolt
When you pull your sending unit out you will see that your fuel pump is hooked to the sending unit with a small piece of rubber hose already. Take that piece and match up the size.
You can lay your old pump with the small piece of connecting hose still hooked to it on the bench next to your sending unit and then cut your new hose to the same length.
You should be good to go after that?!!
Good luck!
You can lay your old pump with the small piece of connecting hose still hooked to it on the bench next to your sending unit and then cut your new hose to the same length.
You should be good to go after that?!!
Good luck!
Joined: Mar 2000
Posts: 43,187
Likes: 42
From: Littleton, CO USA
Car: 82 Berlinetta/57 Bel Air
Engine: L92/LQ4 (both w/4" stroke)
Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
https://www.thirdgen.org/forums/carb...nk-pickup.html
I particularly like this because it maintains the inlet screen with a readily available part.
I particularly like this because it maintains the inlet screen with a readily available part.
Thread Starter
Member
iTrader: (1)
Joined: Apr 2006
Posts: 222
Likes: 0
From: California (again.....)
Car: All sold :-(
Engine: None
Transmission: None
Axle/Gears: None
thanks for all the replies, looks like I won't have as hard a time with this swap as I thought.


Thread Starter
Member
iTrader: (1)
Joined: Apr 2006
Posts: 222
Likes: 0
From: California (again.....)
Car: All sold :-(
Engine: None
Transmission: None
Axle/Gears: None
Update
Just a bit of information for those of you wanting to remove your in tank pump. The job of removing and re-installing the fuel tank took about 8 hours (including a trip to the Auto Parts store).
The line I used in place of the fuel pump was a 5/16" fuel hose. It looks like if you prefer to use metal line it would be easy to substitute it in place of the fuel hose.
Also, If you don't intend to use a fuel pump with a return port, you might be able to use the return line as a fuel pickup tube, since it goes all the way to the bottom of the tank.
So far I've been happy with the results.
The line I used in place of the fuel pump was a 5/16" fuel hose. It looks like if you prefer to use metal line it would be easy to substitute it in place of the fuel hose.
Also, If you don't intend to use a fuel pump with a return port, you might be able to use the return line as a fuel pickup tube, since it goes all the way to the bottom of the tank.
So far I've been happy with the results.
Trending Topics
Supreme Member
Joined: Dec 2000
Posts: 1,536
Likes: 0
From: Springfield, MO, USA
Car: 1986 Trans Am, 1991 Firebird
Engine: 355 TPI, 3.1L V6
Transmission: 700R4 in both
Another note that's helpful to those that are wanting to do this, if you're going to run the pick up hose to the bottom of the tank, cut a small V Shape at the bottom of the hose. The V Shape will prevent the hose from suctioning itself to the bottom of the tank which would prevent the intake of fuel. If you leave the hose flat on the end you risk the chance of this happening.
Junior Member
Joined: Aug 2006
Posts: 4
Likes: 0
Car: 87 Trans AM GTA
Engine: 80-84 305 carbed
Transmission: TH350
Axle/Gears: posi w/ disk breaks
so far it seems to work, I just put a glass fuel filter in the line just befor the mechanical fuel pump on the block. Im thinking of putting a second glass fuel filter in line just to be safe.
Im wondering what risks are involved in useing the factory return line as a pick up line since it doesnt have a sock at the end?
Thread
Thread Starter
Forum
Replies
Last Post
theshackle
Tech / General Engine
4
Mar 5, 2017 06:37 PM
beachrodder
Tech / General Engine
7
Aug 25, 2015 08:05 AM
AkDrifted
Engine/Drivetrain/Suspension Parts for Sale
6
Aug 17, 2015 07:45 PM







