Multiple Fuel Pump Failure
Thread Starter
Junior Member
iTrader: (1)
Joined: Dec 2011
Posts: 16
Likes: 0
From: Richmond, IN
Car: '91 Z28
Engine: 305 TPI
Transmission: 700R4
Axle/Gears: 10 bolt Posi 3.23
Multiple Fuel Pump Failure
Hey Guys,
Hope someone can help here.
I am having an issue with Killing Fuel Pumps in my '91 Z.
I am now on my 4th Pump since Dec. 2011.
The first pump died didnt think much of it as thecar had sat for about 2yrs and not been run in that time.
But the new pump died within the Same Day just hours after replacing.
And the next 2 pumps lasted a couple months and my 4th pump now seems to be on itslast leg and about to go out again.
I have checked the Harness, as well as the Tank is clean, Fuel Lines are clear, and Filter has been replaced.
I believe the relay is as well working properly.
Also I never let the tank run below 1\4 so the pump is properly cooled.
I am at a total loss as to the root cause of what may be killing the pumps.
Any Ideas wouldbe greatly welcomed.


Hope someone can help here.
I am having an issue with Killing Fuel Pumps in my '91 Z.
I am now on my 4th Pump since Dec. 2011.
The first pump died didnt think much of it as thecar had sat for about 2yrs and not been run in that time.
But the new pump died within the Same Day just hours after replacing.
And the next 2 pumps lasted a couple months and my 4th pump now seems to be on itslast leg and about to go out again.
I have checked the Harness, as well as the Tank is clean, Fuel Lines are clear, and Filter has been replaced.
I believe the relay is as well working properly.
Also I never let the tank run below 1\4 so the pump is properly cooled.
I am at a total loss as to the root cause of what may be killing the pumps.
Any Ideas wouldbe greatly welcomed.


Joined: Oct 2001
Posts: 12,221
Likes: 1,141
From: Il
Car: 1989-92 FORMULA350 305 92 Hawkclone
Engine: 4++,350 & 305 CIs
Transmission: 700R4 4800 vig 18th700R4 t56 ZF6 T5
Axle/Gears: 3.70 9"ford alum chunk,dana44,9bolt
Re: Multiple Fuel Pump Failure
Sounds like a ground or power wire circuit is causing you some problems.
Senior Member
Joined: Mar 2012
Posts: 553
Likes: 1
From: Ballwin, MO
Car: 1987 Trans Am
Engine: 355 tpi
Transmission: 5 speed
Re: Multiple Fuel Pump Failure
Are you sure your pumps are going bad. Or are dead.
How are you checking the pumps ?
How did you check the fuel pump relay. I only know of one way
and thats to take a wire from the fues box 12 volt acc, and run it
to G pin in the diognistc port. if the bump runs then the problem
is a the fuel pump relay or the ground to it.
How are you checking the pumps ?
How did you check the fuel pump relay. I only know of one way
and thats to take a wire from the fues box 12 volt acc, and run it
to G pin in the diognistc port. if the bump runs then the problem
is a the fuel pump relay or the ground to it.
Junior Member
Joined: Dec 2004
Posts: 34
Likes: 0
From: st-hyacinthe,quebec.canada
Car: camaro and gmc sierra
Engine: 5.0 l t.p.i,and 4.3 vortec
Transmission: manuel(iroc)automatic(other)
Axle/Gears: 3.45 bw
Re: Multiple Fuel Pump Failure
I had the same problem on mine, checks your pump with a battery and if it works, your problem is your gauge, the wire on mine was heated and the contact was not good.
Thread Starter
Junior Member
iTrader: (1)
Joined: Dec 2011
Posts: 16
Likes: 0
From: Richmond, IN
Car: '91 Z28
Engine: 305 TPI
Transmission: 700R4
Axle/Gears: 10 bolt Posi 3.23
Re: Multiple Fuel Pump Failure
Hey guys thanks for all the advise. After all other checks were completed I finaly found the Fuel Pump Killer.
All the time and money spent it turned out to be only a Bad Gas Cap.
Not able to keep constant system pressure causing the pump to be over worked.
Cap changed and thus far no further issues.
As I lay rubber down to street, I pray for traction I can keep, but if I spin and begin to slide, please dear God protect my ride. -Amen
All the time and money spent it turned out to be only a Bad Gas Cap.
Not able to keep constant system pressure causing the pump to be over worked.
Cap changed and thus far no further issues.
As I lay rubber down to street, I pray for traction I can keep, but if I spin and begin to slide, please dear God protect my ride. -Amen
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