ZZ4 engine swap TPI problems
Thread Starter
Junior Member
Joined: Nov 2012
Posts: 6
Likes: 0
From: Central Maryland
Car: 88 IROC
Engine: ZZ4
Transmission: 700R4
Axle/Gears: 2.77
ZZ4 engine swap TPI problems
All,
I have been tying to find an answer to my problem with no luck. My 88 IROC 5.7 engine was failing so I decided to have a ZZ4 installed by the local shop. To accommodate the swap, a new intake, 24lb injectors from TPIS, and an updated prom from TPIS to handle the EGR delete and 24lb injectors. The car starts immediately and then stops. I can keep it running briefly if I stay on the throttle, but eventually it stalls. While running it sounds good. Note that the car will run very roughly and richly with the MAF disconnected.
Here is what I have done/checked to date:
1. Codes = TPI voltage was high, which I corrected. Other than that just the normal code 12
2. Fuel pressure = OK
3. Swapped out the MAF = same behavior
4. Checked vacuum lines = looks OK.
Any guidance would be welcome. Thanks in advance.
I have been tying to find an answer to my problem with no luck. My 88 IROC 5.7 engine was failing so I decided to have a ZZ4 installed by the local shop. To accommodate the swap, a new intake, 24lb injectors from TPIS, and an updated prom from TPIS to handle the EGR delete and 24lb injectors. The car starts immediately and then stops. I can keep it running briefly if I stay on the throttle, but eventually it stalls. While running it sounds good. Note that the car will run very roughly and richly with the MAF disconnected.
Here is what I have done/checked to date:
1. Codes = TPI voltage was high, which I corrected. Other than that just the normal code 12
2. Fuel pressure = OK
3. Swapped out the MAF = same behavior
4. Checked vacuum lines = looks OK.
Any guidance would be welcome. Thanks in advance.
Joined: Aug 2006
Posts: 1,376
Likes: 7
From: Northern California - Bay Area
Car: 1988 IROC-Z
Engine: L98 - full intake & exhaust boltons
Transmission: Bowtie 700r4, 2400 rpm stall
Axle/Gears: Borg-Warner 9bolt, 3.45 gears, posi
Re: ZZ4 engine swap TPI problems
When you say the TPS voltage was high - what was it at. I think the TPS voltage is supposed to be around 0.54 Volts +/- 0.61 Volts.
Try checking it with a multi-meter and she what it's set at. Have you checked or reset your IAC?
Make sure there aren't any leaks in your intake track. Leaks can make the MAF have a fit and have a rough idle and die if it's bad enough.
Try checking it with a multi-meter and she what it's set at. Have you checked or reset your IAC?
Make sure there aren't any leaks in your intake track. Leaks can make the MAF have a fit and have a rough idle and die if it's bad enough.
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Joined: Oct 2012
Posts: 725
Likes: 1
From: SC
Car: '87 IROC-Z | '99 SS
Engine: LB9 | LS1
Transmission: 700R4 | T56
Re: ZZ4 engine swap TPI problems
Good points re: the TPS and IAC. Make sure to properly set the TPS. Once set disconnect the battery so that the computer will clear and reconnect it and try to fire it again. After re-assembling mine after replacing the injectors it didn't run right.
Thread Starter
Junior Member
Joined: Nov 2012
Posts: 6
Likes: 0
From: Central Maryland
Car: 88 IROC
Engine: ZZ4
Transmission: 700R4
Axle/Gears: 2.77
Re: ZZ4 engine swap TPI problems
yaj15, and IROC giraffe,
Thanks. The TPS was at .61, it is now at .54. The IAC was replaced last year. I'll look up how to reset it and get reply in a few days.
Thanks,
FP
Thanks. The TPS was at .61, it is now at .54. The IAC was replaced last year. I'll look up how to reset it and get reply in a few days.
Thanks,
FP
Joined: Aug 2006
Posts: 1,376
Likes: 7
From: Northern California - Bay Area
Car: 1988 IROC-Z
Engine: L98 - full intake & exhaust boltons
Transmission: Bowtie 700r4, 2400 rpm stall
Axle/Gears: Borg-Warner 9bolt, 3.45 gears, posi
Re: ZZ4 engine swap TPI problems
http://www.chevythunder.com/do_it_yo...ation_page.htm
Check out this link. I had the same exact problem late last year with my car. I got my plenum ported, SLP intake runners ported to match and a base plate.
I'm still running the stock L98 long block in my car and the way my car ran it sounded like I had a high lift short lsa racing cam. My car was also running really rich.
I had to reset the IAC and the TPS several times for it to start running right. The MAF cars are real sensitive to any intake changes. The smallest issue can make the entire system not run the car right at all. The speed density cars aren't as sensitive to intake changes as the MAF cars are.
Check out this link. I had the same exact problem late last year with my car. I got my plenum ported, SLP intake runners ported to match and a base plate.
I'm still running the stock L98 long block in my car and the way my car ran it sounded like I had a high lift short lsa racing cam. My car was also running really rich.
I had to reset the IAC and the TPS several times for it to start running right. The MAF cars are real sensitive to any intake changes. The smallest issue can make the entire system not run the car right at all. The speed density cars aren't as sensitive to intake changes as the MAF cars are.
Joined: Aug 2006
Posts: 1,376
Likes: 7
From: Northern California - Bay Area
Car: 1988 IROC-Z
Engine: L98 - full intake & exhaust boltons
Transmission: Bowtie 700r4, 2400 rpm stall
Axle/Gears: Borg-Warner 9bolt, 3.45 gears, posi
Re: ZZ4 engine swap TPI problems
The higher 0.61 TPS voltage should make the car feel a little more responsive. Since that was still within specs hopefully thats not the problem. Could be the IAC or something simple like a vacuum leak too.
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Joined: Apr 2005
Posts: 7,736
Likes: 14
From: Not in Kansas anymore
Car: 82 Z28
Engine: 383 SP EFI/ 4150 TB
Transmission: T400
Axle/Gears: QP 9" 3.73
Re: ZZ4 engine swap TPI problems
A MAF setup measures the exact airflow into the engine so the ECM can (within reason ) make fueling adjustments automatically
for any airflow changes resulting from a bigger cam , better flowing heads / intake
A MAP (speed density ) setup "guesses " the airflow based on the intake manifold pressure so they are less able to "self adjust"
Thread Starter
Junior Member
Joined: Nov 2012
Posts: 6
Likes: 0
From: Central Maryland
Car: 88 IROC
Engine: ZZ4
Transmission: 700R4
Axle/Gears: 2.77
Re: ZZ4 engine swap TPI problems
All,
The IAC was at 1 and 1/8. I adjusted it back down slightly. No change in symptoms.
Thanks,
FP
The IAC was at 1 and 1/8. I adjusted it back down slightly. No change in symptoms.
Thanks,
FP
Last edited by FP88IROC; Aug 25, 2013 at 08:19 AM. Reason: "gents" vs "all"
Member
Joined: Jul 2006
Posts: 306
Likes: 1
From: Las Vegas
Car: 1985 El Camino Choo Choo
Engine: L31 Crate 350 w/ TPI
Transmission: GN 200-4r
Axle/Gears: GN 8.5 3.73
Re: ZZ4 engine swap TPI problems
https://www.thirdgen.org/tpimod2
Also, the TPI is very sensitive to vacuum leaks. I thought I had done mine perfectly, but still had leaks at the runners. Had to take it apart and re-seal, using a little RTV on the (new) gaskets for insurance.
Thread Starter
Junior Member
Joined: Nov 2012
Posts: 6
Likes: 0
From: Central Maryland
Car: 88 IROC
Engine: ZZ4
Transmission: 700R4
Axle/Gears: 2.77
Re: ZZ4 engine swap TPI problems
All,
I attempted to go through the procedures suggested by Darbysan. However, all I could do is jumper the A&B and then yank the IAC cable. The car started as usual and died as usual.
Note: I was able to capture some data with Tuner Pro albeit at the lower 160 baud sample rate (data samples every 1-1.5 seconds or so). Not sure what I am looking at, but at least I can compare it to pre engine swap data captures. I have this all in Excel if anyone want o take a look.
Thanks!
FP
I attempted to go through the procedures suggested by Darbysan. However, all I could do is jumper the A&B and then yank the IAC cable. The car started as usual and died as usual.
Note: I was able to capture some data with Tuner Pro albeit at the lower 160 baud sample rate (data samples every 1-1.5 seconds or so). Not sure what I am looking at, but at least I can compare it to pre engine swap data captures. I have this all in Excel if anyone want o take a look.
Thanks!
FP
Joined: Jan 2005
Posts: 10,412
Likes: 493
From: Hurst, Texas
Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: ZZ4 engine swap TPI problems
Briefly try the stock PROM chip to rule out an issue with the prom or a corrupt/wrong calibration. Also is the timing set correctly at 6-10* BTDC with the timing wire disconnected. It sounds like the timing might be off. MAF cars are also very sensitive to small vacuum leaks. I would look for disconnected hoses such as a/c, power brakes, pcv, pcv vent, etc.
Joined: Aug 2006
Posts: 1,376
Likes: 7
From: Northern California - Bay Area
Car: 1988 IROC-Z
Engine: L98 - full intake & exhaust boltons
Transmission: Bowtie 700r4, 2400 rpm stall
Axle/Gears: Borg-Warner 9bolt, 3.45 gears, posi
Re: ZZ4 engine swap TPI problems
Briefly try the stock PROM chip to rule out an issue with the prom or a corrupt/wrong calibration. Also is the timing set correctly at 6-10* BTDC with the timing wire disconnected. It sounds like the timing might be off. MAF cars are also very sensitive to small vacuum leaks. I would look for disconnected hoses such as a/c, power brakes, pcv, pcv vent, etc.
Joined: Oct 2001
Posts: 12,217
Likes: 1,141
From: Il
Car: 1989-92 FORMULA350 305 92 Hawkclone
Engine: 4++,350 & 305 CIs
Transmission: 700R4 4800 vig 18th700R4 t56 ZF6 T5
Axle/Gears: 3.70 9"ford alum chunk,dana44,9bolt
Re: ZZ4 engine swap TPI problems
Yeah, I'd try the stock chip.
I'm not a fan of mail order tunes.
I'm not a fan of mail order tunes.
Joined: Aug 2006
Posts: 1,376
Likes: 7
From: Northern California - Bay Area
Car: 1988 IROC-Z
Engine: L98 - full intake & exhaust boltons
Transmission: Bowtie 700r4, 2400 rpm stall
Axle/Gears: Borg-Warner 9bolt, 3.45 gears, posi
Re: ZZ4 engine swap TPI problems
Are you still running the EGR system or did you get rid of it all together? The ZZ4 heads are the same aluminum heads that came on the L98 Corvettes.
They don't have an internal exhaust gas cross over tube like the cast iron f-body L98 heads do.
The L98 Corvettes have an external EGR system and you might need to run something similar for your car.
They don't have an internal exhaust gas cross over tube like the cast iron f-body L98 heads do.
The L98 Corvettes have an external EGR system and you might need to run something similar for your car.
Junior Member
Joined: May 2010
Posts: 6
Likes: 0
From: Columbus,OH
Car: 2001 impala,1986 t/a
Engine: 355 HO/TPI L98 modified
Transmission: th350
Axle/Gears: 308 Auburn rear
Re: ZZ4 engine swap TPI problems
I am going to swap out my built L98 for a ZZ4 but I have worried that I am going backward instead of forward. Hopefully there are no issues placing my corvette TPI on the ZZ4 and later build up on that.
Thread Starter
Junior Member
Joined: Nov 2012
Posts: 6
Likes: 0
From: Central Maryland
Car: 88 IROC
Engine: ZZ4
Transmission: 700R4
Axle/Gears: 2.77
Re: ZZ4 engine swap TPI problems
All,
Thanks for your replies. I have given up for now and went to a carb setup. I'll go back to the TPI intake at some point, but possibly with a Holley or FAST retrofit ECM. I just want to drive and enjoy it for now.
Thanks,
FP
Thanks for your replies. I have given up for now and went to a carb setup. I'll go back to the TPI intake at some point, but possibly with a Holley or FAST retrofit ECM. I just want to drive and enjoy it for now.
Thanks,
FP
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