Transmissions and Drivetrain Need help with your trans? Problems with your axle?

Low-reverse piston, very tight fit.

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Old 10-13-2004, 09:49 PM
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Car: 88 Camaro SC
Engine: SFI'd 350
Transmission: TKO 500
Axle/Gears: 9-bolt w/ 3.23's
Low-reverse piston, very tight fit.

Like the topic says, my low reverse pistons fit with the new seals was a tad on the tight side. Like, tight as in I couldnt put it in by hand. I checked the seals and they where all seated and completly lubed and the pison notch alighned with the tab in the case, but no matter how hard I tried, I just couldnt get it in. I used my homemade spring compressor to very gently draw the piston in and it worked, but I dont know how the springs could ever push it back once its applied the clutches. Even though it only took a couple of ft-lbs on the wrench, I would imagine it would have been closer to 300 or 400 lbs to seat the piston.

Is this a common problem? Should I let the piston and seals sit in the case for a bit and later when I get the spring assy. on carefully air check it to see if it returns? Try different seals?
Old 10-14-2004, 12:41 AM
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Once you lube the seals, and lube the related parts, you will have to tap on a long shaft with a hammer to bottom it out. To air check this you will have to install the clutches & steels, pressure plate and snap ring before doing this, and to check clutch clearance.
Old 10-14-2004, 12:57 AM
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Car: 88 Camaro SC
Engine: SFI'd 350
Transmission: TKO 500
Axle/Gears: 9-bolt w/ 3.23's
The pistons bottomed out, but it seems like it took alot more force then it should have. I can nearly compress the spring assy. with my weight yet even putting my full weight on the piston it wouldnt budge.

As for checking it, once thats all assembled I apply it and then afterwards check the clearance between the low-reverse support and the snap ring to make sure it retracts ok?
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