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D port and round port

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Old 05-11-2006, 10:11 PM
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D port and round port

Im trying to find the size difference between the 1-5/8 d port and the 1-5/8 round port headers. I was wondering if its possible to port the round port headers to fit d port heads.

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Old 05-12-2006, 10:24 PM
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Nobodys ever tried this?
Old 05-13-2006, 10:09 AM
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From what I have seen gasket wise the round ports will cut into the edges of the D port. So from that I would guess that you would have to file the round headers in maybe four spots so as not to block parts of the D ports. Next question is if this is true is there enough material on the round port header to do it?
Old 05-14-2006, 08:36 PM
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Actually I'm in the process of modifying a pair of Edelbrock headers for a Monte Carlo to fit my 87' Bird with L98 D-Port Corvette heads. Besides being a different shape, the d-ports are raised. I ended up welding the top of the primary tubes to the flange, so I'd have material to grind into. I used a LT1 exhaust manifold gasket (which match the L98 heads very well) as a template to mark where I needed to grind away metal to unblock the ports. I'll be able to let you know later this week how well it came out.
Old 05-14-2006, 11:52 PM
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Good!! pics too if you can.
Old 05-15-2006, 03:57 PM
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I'll take some pics for you. I finished the headers today. Now I just need to paint and install so I can make the rest of the exhaust. I'm going to do a 2.5" Y-pipe into 3.5".
Old 05-15-2006, 09:37 PM
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ok kool! i would like to see how much was involved.
Old 05-16-2006, 11:46 AM
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I'll get something posted in a few days. I've been real busy at work this week and have class till wednesday. I ordered a Flowmaster dual 2.5" into a single 3.5" y-pipe and a 3.5" oval Dynatech muffler today.
Old 06-13-2006, 11:22 PM
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Ever get those pics?
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