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Front grill repair

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Old Aug 3, 2010 | 11:36 AM
  #1  
HawkFanatic's Avatar
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From: N. KY
Car: 99 T/A Firehawk, 1991 Formula
Engine: LS-1, LB9
Transmission: M6, M5
Axle/Gears: 3.42, 3.42
Front grill repair

My wife's 82 Trans Am has the louvered grills in the front bumper. Some of the mounting holes have pulled through, and I need some ideas on how to fix it. I figure epoxy is going to be in the equation somewhere, but would like to see what others have done.
Before you say "buy new ones" the car is painted a custom candy color, that painters are afraid to try and match.

thanks
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Old Aug 3, 2010 | 11:09 PM
  #2  
87bluebird's Avatar
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Joined: Mar 2010
Posts: 567
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From: middle of nowhere between farms in New York
Car: 1987 pontiac firebird
Engine: 6.5 turbo diesel
Transmission: t56
Axle/Gears: Ws6 axle
Re: Front grill repair

can you post pics of the damage if its not to bad just use washers. if its realy bad then epoxy.
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Old Aug 4, 2010 | 08:33 AM
  #3  
HawkFanatic's Avatar
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Joined: Dec 2003
Posts: 55
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From: N. KY
Car: 99 T/A Firehawk, 1991 Formula
Engine: LS-1, LB9
Transmission: M6, M5
Axle/Gears: 3.42, 3.42
Re: Front grill repair

I'll get some pics up this weekend.
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Old Aug 4, 2010 | 08:42 AM
  #4  
Carlos773's Avatar
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From: Chicago, IL
Car: 1986 Pontiac Firebird
Engine: 97 LT1 W/ Alot of goodies.
Transmission: 4L60E W/ Yank SS3600
Axle/Gears: 3.27 9 Bolt BW
Re: Front grill repair

Try JB weld, I find it easier to sand down and get smooth if needed.
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Old Aug 12, 2010 | 05:14 PM
  #5  
HawkFanatic's Avatar
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Joined: Dec 2003
Posts: 55
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From: N. KY
Car: 99 T/A Firehawk, 1991 Formula
Engine: LS-1, LB9
Transmission: M6, M5
Axle/Gears: 3.42, 3.42
Re: Front grill repair

Finally got some pics. The holes have pulled through. I thought about using a sleeve of plastic epoxied in for the crews to go through.
Attached Thumbnails Front grill repair-071.jpg   Front grill repair-074.jpg   Front grill repair-072.jpg  
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Old Aug 22, 2010 | 02:20 PM
  #6  
HawkFanatic's Avatar
Thread Starter
Junior Member
iTrader: (1)
 
Joined: Dec 2003
Posts: 55
Likes: 6
From: N. KY
Car: 99 T/A Firehawk, 1991 Formula
Engine: LS-1, LB9
Transmission: M6, M5
Axle/Gears: 3.42, 3.42
Re: Front grill repair

Ok, for future reference here's what I did, and it worked pretty good.

I bought some nylon spacers from lowes, and ground them down on a grinder untill the fit the rough shape of the blown out hole, and was flush with the existing mounting surface.
I then used 15min setting epoxy to glue the inserts into the blown out holes.
After thet set, I used a different, more flexible epoxy to fill up all the cavitys in the grills.

This has produced a pretty solid set of grills.
Attached Thumbnails Front grill repair-005.jpg   Front grill repair-006.jpg   Front grill repair-007.jpg  
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