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rusty floor pan ideas

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Old Mar 29, 2026 | 03:43 PM
  #1  
red90bird's Avatar
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Joined: Mar 2004
Posts: 349
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From: CO
Car: 1990 Firebird
Engine: LS3
Transmission: 4L60E
rusty floor pan ideas


Hi all, sorry for the giant picture. it's been a while since I've posted, my car is coming back to life with an LS3 and a 4L60E. how bad does the collective think these floor pans are, and what would be a good way (short of replacement) be to address the rust?
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Old Mar 29, 2026 | 04:52 PM
  #2  
Firechicken82's Avatar
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From: CT
Car: 82 TA
Engine: Zz430 clone w a torquestorm blower
Transmission: Magnum f
Axle/Gears: Ford 9 w 4.11
Re: rusty floor pan ideas

Tue majority of it looks like surface rust but i may be wrong. The pass side inner rocker by the front wheel looks questionable. The driver side front of the floor pan where it intersects the unibody looks questionable as well. Id clean it all up and figure it out. Shouldn't be anything too bad.
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Old Apr 2, 2026 | 06:32 PM
  #3  
thatsupnow's Avatar
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Joined: Apr 2010
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From: Armstrong B.C.
Car: 1991 camaro Z28
Engine: Forged 370" LS turbo s488
Transmission: Built 4L80e FTI converter
Axle/Gears: MWC 9" 35 spline 3.25 gears
Re: rusty floor pan ideas

Cut it out and put new steel in there
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Old Apr 3, 2026 | 07:44 AM
  #4  
ironwill's Avatar
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Joined: Jan 2008
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Car: 1986 IROC Z
Engine: 5.0 TPI
Transmission: 700R4
Axle/Gears: 3.23 Posi
Re: rusty floor pan ideas

You don't need ideas; you need new floor pans and a MIG welder.


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Old Apr 3, 2026 | 08:11 AM
  #5  
kmac1036's Avatar
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From: Cornfields of the Midwest
Car: 1991 Z28 Convertible
Engine: 305
Transmission: Borg-Warner based T5
Axle/Gears: 3.05
Re: rusty floor pan ideas



Sorry, just couldn't resist. I accept you now hate me haha.
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Old Apr 3, 2026 | 10:25 AM
  #6  
RedLeader289's Avatar
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From: Louisville, KY
Car: 1983 Z28
Engine: 385 Fastburn
Transmission: T-5
Axle/Gears: BorgWarner 9-bolt posi, 3.27 gears
Re: rusty floor pan ideas

See what it looks like after some time with a wire wheel. May be able to get away with cleaning it up really good and coating it with some eastwood frame paint and then patch a few thin areas.
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Old Apr 3, 2026 | 05:00 PM
  #7  
gbeaird's Avatar
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From: Pearland, Texas
Car: 1985 Firebird & 1992 Camaro B4C 1LE
Engine: 310 LS1. & 305
Transmission: TH350 & T5
Axle/Gears: 9" 3.73
Re: rusty floor pan ideas

Originally Posted by ironwill
You don't need ideas; you need new floor pans and a MIG welder.
^^This! You'll always be FIXING rusty bits. Replace it with good, so you won't have to worry about if the next corner is the one the car folds like a cheap suit!
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