brake booster/strut tower differences? clearance issues?
Thread Starter
Joined: Aug 2006
Posts: 12,807
Likes: 108
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
brake booster/strut tower differences? clearance issues?
im wrapping up some work on my 92, and i went to install new strut mounts, and noticed a large difference is clearance from the strut tower to the brake masters reservoir. ( its interfering with my custom strut mounts)
so i took some measurements, red marks in this old pic. from the seam in the center of the ls1 reservoir, to the strut tower directly below.

on my 92, i have 3.5". on my 86 i have 4.25". Both cars have stock boosters, ls1 masters, and have never been hit. Is this just production tolerances? that seems a bit excessive, or something else? Did sheet metal change in 92?
anybody with a ls1 master in their car care to grab a measurement?
any ideas?
only thing i can think of is that i converted the 86 to a manual trans, is this caused by the extra pressure on the firewall?
so i took some measurements, red marks in this old pic. from the seam in the center of the ls1 reservoir, to the strut tower directly below.

on my 92, i have 3.5". on my 86 i have 4.25". Both cars have stock boosters, ls1 masters, and have never been hit. Is this just production tolerances? that seems a bit excessive, or something else? Did sheet metal change in 92?
anybody with a ls1 master in their car care to grab a measurement?
any ideas?
only thing i can think of is that i converted the 86 to a manual trans, is this caused by the extra pressure on the firewall?
Supreme Member
iTrader: (5)
Joined: Mar 2011
Posts: 2,893
Likes: 4
From: Central Texas
Car: GTA
Engine: 350 TPI
Transmission: 700R4
Axle/Gears: Aussie 9-bolt/3.27 posi
Re: brake booster/strut tower differences? clearance issues?
EDIT: I saw the answer to my question after looking closer. Nevermind.
As for your question...Mine is stock, so my measurements wouldn't help you any.
As for your question...Mine is stock, so my measurements wouldn't help you any.
Last edited by BlackenedBird; Mar 13, 2011 at 04:52 PM.
Thread Starter
Joined: Aug 2006
Posts: 12,807
Likes: 108
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Moderator
iTrader: (1)
Joined: Mar 2002
Posts: 18,432
Likes: 233
From: Chasing Electrons
Car: check
Engine: check
Transmission: check
Re: brake booster/strut tower differences? clearance issues?
GM may have changed something over the years. On a stock '92 Camaro (stock M/C & booster), the Spohn strut mount doesn't clear the M/C. I ended up sectioning the mount to clear.
This is with -0.3* camber and 5* caster.
I haven't seen anyone else mention this. Which points to something that has probably changed over the different model year cars.
RBob.
This is with -0.3* camber and 5* caster.
I haven't seen anyone else mention this. Which points to something that has probably changed over the different model year cars.
RBob.
Thread Starter
Joined: Aug 2006
Posts: 12,807
Likes: 108
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: brake booster/strut tower differences? clearance issues?
GM may have changed something over the years. On a stock '92 Camaro (stock M/C & booster), the Spohn strut mount doesn't clear the M/C. I ended up sectioning the mount to clear.
This is with -0.3* camber and 5* caster.
I haven't seen anyone else mention this. Which points to something that has probably changed over the different model year cars.
RBob.
This is with -0.3* camber and 5* caster.
I haven't seen anyone else mention this. Which points to something that has probably changed over the different model year cars.
RBob.
Trending Topics
Thread Starter
Joined: Aug 2006
Posts: 12,807
Likes: 108
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: brake booster/strut tower differences? clearance issues?
i have measurements off another 91 car, and they are also about 3.5", so there is a difference in the booster/firewall that happened at some point over the years.
Thread Starter
Joined: Aug 2006
Posts: 12,807
Likes: 108
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: brake booster/strut tower differences? clearance issues?
alright, I fixed this issue.
i know this may have possibly cause a geometry issue, i'll find that out when i get the car aligned and drive it, but i shimmed the lower 2 bolts of the booster off the firewall a little over 1/8", and that raised the master 3/4" and now my strut plates clear, and the measurement is the same as on my 86 now.
wonder if this was caused my worn tooling by the time the 91-92's were made or if the boosters are slightly different for some reason? I cant imagine GM would change the firewall over the production run of the 3rd gens.
i know this may have possibly cause a geometry issue, i'll find that out when i get the car aligned and drive it, but i shimmed the lower 2 bolts of the booster off the firewall a little over 1/8", and that raised the master 3/4" and now my strut plates clear, and the measurement is the same as on my 86 now.
wonder if this was caused my worn tooling by the time the 91-92's were made or if the boosters are slightly different for some reason? I cant imagine GM would change the firewall over the production run of the 3rd gens.
Thread
Thread Starter
Forum
Replies
Last Post







