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LS1 Brake upgrade

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Old Jan 20, 2013 | 02:10 PM
  #1  
JAMES LOWE's Avatar
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Car: 84 Z28 camaro
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LS1 Brake upgrade

I'm doing a LS1 brake upgrade on my 84 Z28. 383 big heads & cam, of course vacuum issues with stock brakes. My question is when i convert the front to the LS1 brakes will that be enough to stop the car or will i need to still do something about vacuum. Drums on rear. Any help appreciated!
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Old Jan 20, 2013 | 05:34 PM
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Re: LS1 Brake upgrade

Originally Posted by JAMES LOWE
I'm doing a LS1 brake upgrade on my 84 Z28. 383 big heads & cam, of course vacuum issues with stock brakes. My question is when i convert the front to the LS1 brakes will that be enough to stop the car or will i need to still do something about vacuum. Drums on rear. Any help appreciated!
If you have vacuum problems with the OEM brakes you will also have vacuum problems with any other brakes. You need to sort out your issue.
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Old Jan 20, 2013 | 05:46 PM
  #3  
JAMES LOWE's Avatar
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Car: 84 Z28 camaro
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Re: LS1 Brake upgrade

what i'm sayng is the cam is is pulling the vacuum from the oem brakes. what i'm asking is when i put the big brakes on it will i still have to do something about vacuum.
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Old Jan 20, 2013 | 05:51 PM
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Re: LS1 Brake upgrade

Originally Posted by JAMES LOWE
what i'm sayng is the cam is is pulling the vacuum from the oem brakes. what i'm asking is when i put the big brakes on it will i still have to do something about vacuum.
I understand what you are saying. If you have bad vacuum, LS1 brakes can't overcome that. No brakes can overcome that. You need to fix the problem:

vacuum pump
hydroboost
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Old Jan 20, 2013 | 06:39 PM
  #5  
JAMES LOWE's Avatar
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From: Memphis,TN.
Car: 84 Z28 camaro
Engine: 383 stroker
Transmission: turbo 350
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Re: LS1 Brake upgrade

i c what you are saying, which one is best. will a bigger brake booster help.
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Old Jan 20, 2013 | 07:28 PM
  #6  
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Axle/Gears: 9 bolt posi, 3:27, PBR's, BB LS1's
Re: LS1 Brake upgrade

Try adding a extra vac canister from a old Lincoln town car or a Cadillac, ect. That will give you the reserve that you need for your power brakes. You may find a new canister online made to resolve this problem.
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Old Jan 20, 2013 | 07:33 PM
  #7  
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Re: LS1 Brake upgrade

Originally Posted by 85 ZXX
Try adding a extra vac canister from a old Lincoln town car or a Cadillac, ect. That will give you the reserve that you need for your power brakes. You may find a new canister online made to resolve this problem.
1 larger canister or two smaller ones, whatever will fit.
Once I made a larger one out of two stock ones.......on another application.
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Old Jan 23, 2013 | 11:56 AM
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Re: LS1 Brake upgrade

Hydra-boost. No vacuum required. Get rid of the huge vacuum booster, and make changing 5 and 7 plugs a bit easier.
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Old Jan 23, 2013 | 01:03 PM
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Re: LS1 Brake upgrade

Originally Posted by JAMES LOWE
.....big cam.... Any help appreciated!
Curious. How big a cam and what is your idle vacuum?
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Old Jan 23, 2013 | 01:56 PM
  #10  
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Re: LS1 Brake upgrade

Originally Posted by ploegi
Hydra-boost. No vacuum required. Get rid of the huge vacuum booster, and make changing 5 and 7 plugs a bit easier.
+1 look for a astro van one not to hard to make work and imo look better
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Old Jan 24, 2013 | 08:31 AM
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Re: LS1 Brake upgrade

I guess what I'm angling at is that the OP might not need to go with a hydra-boost arrangement. Perhaps the problem is elsewhere. We've run some pretty hairy cams and managed to produce enough idle vacuum to keep the power brakes happy. Once you get north of about 290 degrees adv duration, you may encounter problems but at 292 we still had between 6-8" vacuum and the booster didn't seem to suffer. We tune these carbs and ignition until we've got it dialed in about as good as it can be. These are street machines too.
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Old Jan 24, 2013 | 08:35 AM
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Re: LS1 Brake upgrade

ssbc makes a brake vacum pump. i had to buy one to feed the brakes of my cammed up 383 the vacum needed.
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Old Jan 28, 2013 | 07:10 PM
  #13  
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Re: LS1 Brake upgrade

sounds dumb but isuzu box trucks { gm} have a vacuum pump set up with a vacuum switch that would work. 2005-2007 iirc. npr, gmc w3500, gmc w4500
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Old Jan 28, 2013 | 10:40 PM
  #14  
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Re: LS1 Brake upgrade

James, you have PM.
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Old Jan 30, 2013 | 03:18 AM
  #15  
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Re: LS1 Brake upgrade

ditch the booster altogether and go with a manual brake setup.. you add lightness and less complexity while freeing up space in the engine compartment..
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Old Jan 30, 2013 | 12:06 PM
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Re: LS1 Brake upgrade

Originally Posted by novaderrik
ditch the booster altogether and go with a manual brake setup.. you add lightness and less complexity while freeing up space in the engine compartment..
Maybe. But only if you like a nice long pedal.
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Old Jan 30, 2013 | 12:29 PM
  #17  
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Re: LS1 Brake upgrade

Originally Posted by ploegi
Hydra-boost. No vacuum required. Get rid of the huge vacuum booster, and make changing 5 and 7 plugs a bit easier.


I agree 100% Make your life easy and just install the hydro-boost system!
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Old Jan 30, 2013 | 02:19 PM
  #18  
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Re: LS1 Brake upgrade

vacuum canister that any place like summit racing sells would be fine. Or they make vacuum pumps to add vacuum but they are loud. Manual brakes are great for a drag setup, but you do lose some braking ability.
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Old Jan 30, 2013 | 09:04 PM
  #19  
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Re: LS1 Brake upgrade

Originally Posted by 87350IROC
Maybe. But only if you like a nice long pedal.
i loved the manual brakes in my 71 Nova- the fronts were 12" C4 Vette, the rears were the stock drums.. master cylinder was for a 76 Malibu with manual brakes, and i put a Wilwood adjustable prop valve in the rear lines.. the brake pedal felt almost identical to my 94 Caprice 9C1- firm, but not too hard- but with more instantaneous response and better feel. pedal travel wasn't any worse than any power brake equipped car i've ever had (and i've had a LOT of cars..), and the car just squatted down and flat out stopped when i wanted it to..
looking at doing manual LS1 fronts in my 86 Camaro with the same master cylinder i used in the Nova, and might do the matching LS1 rears with a late 60's Corvette manual master cylinder down the road..
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Old Jan 31, 2013 | 12:17 AM
  #20  
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Re: LS1 Brake upgrade

Originally Posted by novaderrik
i loved the manual brakes in my 71 Nova- the fronts were 12" C4 Vette, the rears were the stock drums.. master cylinder was for a 76 Malibu with manual brakes, and i put a Wilwood adjustable prop valve in the rear lines.. the brake pedal felt almost identical to my 94 Caprice 9C1- firm, but not too hard- but with more instantaneous response and better feel. pedal travel wasn't any worse than any power brake equipped car i've ever had (and i've had a LOT of cars..), and the car just squatted down and flat out stopped when i wanted it to..
looking at doing manual LS1 fronts in my 86 Camaro with the same master cylinder i used in the Nova, and might do the matching LS1 rears with a late 60's Corvette manual master cylinder down the road..
I didn't say the pedal travel would be worse. I said it would be longer. Personal preference.

If you used a manual brake booster the travel must be longer. Its simple physics. I have never seen a manual master with a bore as large as power masters. Why? Because the pedal effort would be to great.
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Old Jan 31, 2013 | 12:51 AM
  #21  
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Re: LS1 Brake upgrade

Originally Posted by 87350IROC
I didn't say the pedal travel would be worse. I said it would be longer. Personal preference.

If you used a manual brake booster the travel must be longer. Its simple physics. I have never seen a manual master with a bore as large as power masters. Why? Because the pedal effort would be to great.
that's why you relocate the pushrod hole on the pedal to change the ratio.. older cars have a hole for power brakes and a hole for manual brakes.

also, the dual piston calipers don't require as much fluid volume to get the same pressure at the pad, so that means less pedal travel, too.. once you put all the pieces together, you wind up with about as much pedal travel and effort with the LS1 brakes and a manual master cylinder as a the stock brakes with the power booster, but with better pedal feel and more stopping power.

Last edited by novaderrik; Jan 31, 2013 at 01:07 AM.
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Old Jan 31, 2013 | 07:04 AM
  #22  
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Re: LS1 Brake upgrade

On a similar note, since we're discussing the possibilities of swapping out master cylinders now, go one step further and also change the brake booster to a dual diaphragm type. Then using the smallest bore master cylinder that still moves the needed amount of fluid for the LS1 caliper (and whatever rears) and it's possible to keep the vacuum assist even in a vehicle with low idle vacuum. This is something that was accomplished in an 81 Monte Carlo with a 4 piston Wilwood front brake upgrade. Idle vacuum was 6" at 750 rpm yet the power brakes feel pretty much as the stockers. did.
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Old Jan 31, 2013 | 10:16 AM
  #23  
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Re: LS1 Brake upgrade

Originally Posted by novaderrik
that's why you relocate the pushrod hole on the pedal to change the ratio.. older cars have a hole for power brakes and a hole for manual brakes.

also, the dual piston calipers don't require as much fluid volume to get the same pressure at the pad, so that means less pedal travel, too.. once you put all the pieces together, you wind up with about as much pedal travel and effort with the LS1 brakes and a manual master cylinder as a the stock brakes with the power booster, but with better pedal feel and more stopping power.
If you increase the pedal ratio, then your pedal gets even longer with lower effort. If you decrease the pedal ratio, then your pedal gets shorter with higher effort.

I would bet on manual brakes the pedal ratio gets higher to keep effort lower. Again increasing pedal travel.

Finally the number of pistons has nothing to do with the "pressure" (I think you mean force) on the pad. What matters is piston area. The OEM piston area is actually LARGER than almost any other caliper out there including the LS1. The OEM caliper needs less fluid pressure to achieve the same pad force. F=P*A. Either way pad force is quite irrelevant as well. What is important is a normalized brake torque which is driven by the force from the pad to the rotor and lever arm (rotor radius).

See this chart for more info. Right click - view image for larger.

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