How to drill TPS sensor plug and adjust
Thread Starter
Supreme Member
iTrader: (8)
Joined: Sep 2004
Posts: 1,896
Likes: 0
From: Charles County, Maryland
Car: 2000 BMW M5
How to drill TPS sensor plug and adjust
Hi guys my TPS sensor reads 0.75 volts at idle hot after rebuilding the carb so I need to adjust it. I see where the TPS plug is. What is a safe and easy way to drill it out, and what kind of adjuster will be under the plug to adjust it? Can I drill and adjust the TPS without removing the air horn or does it have to come off? I do have a full set of reverse twist drills if these will help at all.
Senior Member
Joined: Feb 2005
Posts: 669
Likes: 1
From: Atlanta, GA
Car: 1982 - Z28
Engine: 350 / CCC Q-Jet
Transmission: THM-700R4
Axle/Gears: 10 Bolt - 3.73
Special Tools are at Skywaytools.com
Originally Posted by 327_TPI_77_Maro
....what kind of adjuster will be under the plug to adjust it? Can I drill and adjust the TPS without removing the air horn or does it have to come off? I do have a full set of reverse twist drills if these will help at all.
The plug can be removed without removing the airhorn. Those CCW drills would probably be perfect. I drilled a tiny hole (with a standard drill) and pulled the plug with a bent scribe.
Under the plug there will be a male 2mm Hex Head. You'll need a special 2mm female tool to turn it. I found my Rochester adjusting tools at Skywaytools.com. The kit, which includes two special wrenches, is about $18.
Here's a link to a photo of the tool(s) I uploaded a while back in another thread.

Here's the other thread...... it might have some additional info.
https://www.thirdgen.org/forums/carb...lp-please.html
Hope these helped.
Kurt
Joined: May 2004
Posts: 5,338
Likes: 73
From: Lexington, SC
Car: 1987 SC/1985 TA
Engine: 350/vortec/fitech
Transmission: T56
Axle/Gears: 3.27 9-bolt
I normally never miss the opportunity to purchase additional tools, but I needed to adjust my TPS and found that a small roll pin lightly tapped over the end of the adjustment screw will work.
Also discovered that the spring under my TPS was weak and was allowing the entire TPS unit to move down into the bore when the plunger was depressed. Put another spring out of my spare carb parts box in there and everything's good. Played heck trying to figure that one out.
Also discovered that the spring under my TPS was weak and was allowing the entire TPS unit to move down into the bore when the plunger was depressed. Put another spring out of my spare carb parts box in there and everything's good. Played heck trying to figure that one out.
Thread Starter
Supreme Member
iTrader: (8)
Joined: Sep 2004
Posts: 1,896
Likes: 0
From: Charles County, Maryland
Car: 2000 BMW M5
Thanks! I'll get this thing adjusted soon. I know the TPI cars "auto range" the TPS sensor within reason. Ie, every time you start the car it relearns what TPS reading is idle, and compensates accordingly. On a TPI car the TPS setting is not that critical unless it is way off because then the computer does not have enough room to scale from idle to WOT. Is the carb computer operating in the same way or does it not auto scale the TPS, ie, the higher the voltage the more timing it brings in no matter what, it expects 0.40 volts at idle no matter what?
Joined: May 2004
Posts: 5,338
Likes: 73
From: Lexington, SC
Car: 1987 SC/1985 TA
Engine: 350/vortec/fitech
Transmission: T56
Axle/Gears: 3.27 9-bolt
Can't say definitively but based on empirical knowledge I'd say that the CCC expects 0.40 volts at idle. Good question though. I'll have to look into it.
Thread
Thread Starter
Forum
Replies
Last Post
mdtoren
Tech / General Engine
0
Aug 16, 2015 05:45 PM






