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91 305 TBI to 02 350 swap

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Old Feb 22, 2012 | 08:57 PM
  #1  
T-TopCamaro's Avatar
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Car: 91Camaro RS & an 88 GMC 3500 4X4
Engine: 5.0 camaro 5.7 truck Both TBI
Transmission: TH700R4 Camaro 4L80 Truck
91 305 TBI to 02 350 swap

Hello all, new guy here happy to read so many helpful posts on this site. I have a 1991 Camaro RS with a 305 TBI. I bought a 2002 truck with a 5.7 vortec motor, spider injected, and a 4L80E transmission. First off, my car runs OK considering it's a 5.0 and 700R4 tranny, and I get about 23 MPG. I want more power so I'm thinking about swapping out the motor & tranny. What kind of fuel mileage do you think I should expect from the 5.7 liter with the 4L80E trans? I plan on keeping the 5.7 complete since I have the wiring harness and ECM with my truck. Will this allow my dash gauges to still work? Do I need to change the entire harness or just the ECM and the harness from my firewall to my motor & ECM? I am ASE certified and I've worked on cars for over 25 years but I haven't done much in the means of swapping out this type of aspiration. I appreciate any helpful info.
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Old Feb 23, 2012 | 04:44 PM
  #2  
five7kid's Avatar
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From: Littleton, CO USA
Car: 82 Berlinetta/57 Bel Air
Engine: L92/LQ4 (both w/4" stroke)
Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
Welcome aboard thirdgen.org.

Are you sure about the truck model year? 2002 should have been a 5.3 or 6.0 Vortec, which are LS-type engines.

The "spider injected" part sure sounds like a '96-'99 Gen I SBC type "Vortec" engine.

I've never heard glowing reviews of that injection system. It doesn't seem to be performance-modification friendly.

However, in the TBI forum, there is a sticky in the top section of that forum about a "budget 350", which starts with that engine. You might want to look that over and see if that would be a better approach for you.

The issue with the 4L80E is you need a PCM or TCM to control it. You could swap in the entire EFI system with harness & PCM along with the 4L80E, but the 4L80E swap will produce issues of its own. The TH700R-4 is capable of handling the 350, so I'd recommend the 350 longblock swap and keeping the TBI and TH700.
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Old Feb 28, 2012 | 01:34 AM
  #3  
T-TopCamaro's Avatar
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Joined: Feb 2012
Posts: 2
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Car: 91Camaro RS & an 88 GMC 3500 4X4
Engine: 5.0 camaro 5.7 truck Both TBI
Transmission: TH700R4 Camaro 4L80 Truck
Re: 91 305 TBI to 02 350 swap

My bad, I forgot to mention that my engine is in a 2002 P-30 18 foot box truck and it is a 5.7 Vortec. So even with the complete wiring harness, you're saying that it would be in my best interest to keep the TH700 transmission? Thanks for the warm welcome as well.

Last edited by T-TopCamaro; Feb 28, 2012 at 02:53 AM.
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