BUILDING A NEW CUSTOM INTAKE MANIFOLD
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Supreme Member
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Joined: Apr 2008
Posts: 10,401
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From: Utah
Car: 89 RS 89 iroc 87 firebird
Engine: 3.1 Turbo/ 355 twin turbo
Transmission: a4 w/ 4500 stall/ a4 / t5
Axle/Gears: strange s60 /w 3:42's
BUILDING A NEW CUSTOM INTAKE MANIFOLD
well i had build a custom upper plenum for my turbocharged v6 motor in my camaro and it did wonders for power,its shortened the 19inch long runners to 15 inches and got rid of a huge nasty 187* bend in the runner.not to mention the plenum volume was tripped.
well i think i can improve the whole intake system a whole lot further and ive got a few ides,but im unsure of a few things
first off i plan on cutting out the remaining 53* bend in the runners and shortening the overall runner length to 8 inches down from 15.
problem
i will lose my port injectors, injectors instead of being at the ends of the intake runners will be moved about 4 inches away from the cyl head port entrance
now would i be better off forgetting the port injection and going with a 4barrel tb setup instead or just move the injectors
heres some pics of the complete stock assembly.


now the middle and upper sections will be scraped and i will be left with the base


what im going to do is extend the runners up vertical 4 inches and build a plenum on the top of them
heres the general idea of what im gonna do to the base

now would i be better off putting the injectors mid runner,at the runner entrance pointed in on an angle? or just putting them 80* to the port at the end of the intake runner?
on the stock manifold they lay over about 45* from straight up and down
well i think i can improve the whole intake system a whole lot further and ive got a few ides,but im unsure of a few things
first off i plan on cutting out the remaining 53* bend in the runners and shortening the overall runner length to 8 inches down from 15.
problem
i will lose my port injectors, injectors instead of being at the ends of the intake runners will be moved about 4 inches away from the cyl head port entrance
now would i be better off forgetting the port injection and going with a 4barrel tb setup instead or just move the injectors
heres some pics of the complete stock assembly.


now the middle and upper sections will be scraped and i will be left with the base


what im going to do is extend the runners up vertical 4 inches and build a plenum on the top of them
heres the general idea of what im gonna do to the base

now would i be better off putting the injectors mid runner,at the runner entrance pointed in on an angle? or just putting them 80* to the port at the end of the intake runner?
on the stock manifold they lay over about 45* from straight up and down
Joined: Jul 2003
Posts: 10,532
Likes: 204
From: NYC / Jersey
Car: 1990 Trans Am GTA
Engine: Turbo 305 w/MS2
Transmission: 700R4
Re: BUILDING A NEW CUSTOM INTAKE MANIFOLD
The stock intake ports are practically centered already, I think it would be a better idea to follow the configuration of the 5.0 intake manifold as opposed to the Holley Stealth Ram.... 

Thread Starter
Supreme Member
iTrader: (1)
Joined: Apr 2008
Posts: 10,401
Likes: 5
From: Utah
Car: 89 RS 89 iroc 87 firebird
Engine: 3.1 Turbo/ 355 twin turbo
Transmission: a4 w/ 4500 stall/ a4 / t5
Axle/Gears: strange s60 /w 3:42's
Re: BUILDING A NEW CUSTOM INTAKE MANIFOLD
the ford 5.0 base is more or less what it will look like,the ports wont be down the center liek that though they will be 3 offset to a side. biggest issue i have is injector placement,i really tempted to go 2 x 2barrle tbi units and ditching the port injection,but the plenum will take alot of trial and error to get proper fuel distribution to all 6 cyls. on an na motor i would have no fear of doing this.but on a boosted motor its that much easier to blow it up due to one or 2 cyls going lean.
so right now im looking at diff types of fuel injectors for the right spray patten since i will have to change the angle the port injectors mount
so right now im looking at diff types of fuel injectors for the right spray patten since i will have to change the angle the port injectors mount
Joined: Jul 2003
Posts: 10,532
Likes: 204
From: NYC / Jersey
Car: 1990 Trans Am GTA
Engine: Turbo 305 w/MS2
Transmission: 700R4
Re: BUILDING A NEW CUSTOM INTAKE MANIFOLD
^ Can't wait to see how it turns out. Check out what this guy did for his Buford engine, he actually fabricated a Tuned Port Injection setup for his Buick 455 engine. Don't forget Dave, I have that TPI throttle body for you, so maybe you can use it in a similar fashion as this guy did.... 


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