Roll bar and C4 IRS swap project
Joined: Jun 2000
Posts: 5,364
Likes: 51
From: Enschede, Netherlands
Car: 82 TA 87 IZ L98 88 IZ LB9 88 IZ L98
Engine: 5.7TBI 5,7TPI 5.0TPI, 5,7TPI
Transmission: T5, 700R4, T5, 700R4
Axle/Gears: 3.08, 3.27, 3.45, 3.27
Re: Roll bar and C4 IRS swap project
i thought he was using the tq arm.... i see the mount i think with the 2 long bolts.
"When you step on the throttle, the batwing is going to want to twist and put the pinion straight up." this is what the tq arm solves... not familar with the IRS except on my bros 68 vette and 74 and 78 vettes but i never helped with the rears. wat is the Cbeam?
"When you step on the throttle, the batwing is going to want to twist and put the pinion straight up." this is what the tq arm solves... not familar with the IRS except on my bros 68 vette and 74 and 78 vettes but i never helped with the rears. wat is the Cbeam?
Your Bros C3s don't have that, they have a pinion mount, C4s use a C beam to connect the pinion side of the diff to the tailshaft of the tranny. it's soft of a back bone of the car, the tub is a sort of monocoque with the susp bolted under it (engine cradle shared w/ susp. cradle)
Joined: Jun 2000
Posts: 5,364
Likes: 51
From: Enschede, Netherlands
Car: 82 TA 87 IZ L98 88 IZ LB9 88 IZ L98
Engine: 5.7TBI 5,7TPI 5.0TPI, 5,7TPI
Transmission: T5, 700R4, T5, 700R4
Axle/Gears: 3.08, 3.27, 3.45, 3.27
Re: Roll bar and C4 IRS swap project
So what are you going to do about keeping the batwing from twisting out of the car the first time you hit the throttle?
Unlike all these guys, I had a C4 until a few months ago, and was very active in the C4 community. Without a cbeam, or something to stabalize the batwing it's going to rip right out of the car.. Hell, even with the cbeam they eitehr break the beam, break the end of the trans, or the weak aluminum diff housing splits.
When you step on the throttle, the batwing is going to want to twist and put the pinion straight up. I don't care how strong you make the brackets on the side, you'll just end up breaking the batwing instead. The housing is meant to be held steady by the cbeam.
-- Joe
Unlike all these guys, I had a C4 until a few months ago, and was very active in the C4 community. Without a cbeam, or something to stabalize the batwing it's going to rip right out of the car.. Hell, even with the cbeam they eitehr break the beam, break the end of the trans, or the weak aluminum diff housing splits.
When you step on the throttle, the batwing is going to want to twist and put the pinion straight up. I don't care how strong you make the brackets on the side, you'll just end up breaking the batwing instead. The housing is meant to be held steady by the cbeam.
-- Joe
You're not the only one, I have a couple also. and I tried to tell him a bunch of posts back but was put down as being a critic. I even tried to give him an idea of how he could fab a pinion mount (post # 50)... oh well.
Joined: Jul 1999
Posts: 12,088
Likes: 125
From: SALEM, NH
Car: '88 Formula
Engine: LC9
Transmission: 4L60E
Axle/Gears: 3.89 9"
Re: Roll bar and C4 IRS swap project
i thought he was using the tq arm.... i see the mount i think with the 2 long bolts.
"When you step on the throttle, the batwing is going to want to twist and put the pinion straight up." this is what the tq arm solves... not familar with the IRS except on my bros 68 vette and 74 and 78 vettes but i never helped with the rears. wat is the Cbeam?
"When you step on the throttle, the batwing is going to want to twist and put the pinion straight up." this is what the tq arm solves... not familar with the IRS except on my bros 68 vette and 74 and 78 vettes but i never helped with the rears. wat is the Cbeam?
Everyone and their grandma runs C4 suspension in non-c4's, cuz it looks cool I guess. Just normally they run aftermarket frames.

The cornering ability of the IRS may be slightly better than a thirdgen, however traction is an epic failure. A lot of the C4 guys are putting straight 9" axles in their cars..
-- Joe
Joined: Jul 1999
Posts: 12,088
Likes: 125
From: SALEM, NH
Car: '88 Formula
Engine: LC9
Transmission: 4L60E
Axle/Gears: 3.89 9"
Re: Roll bar and C4 IRS swap project
I've had my hands over every inch of numerous C4's. I'm very familar with the design, which IMO is flawed, but still, he's in trouble with that mounting solution. I don't think he understands the forces being applied here.
His best bet is to look at one of the aftermarket frames for the C3 guys, that uses a dana44 rear, so he gets a realistic understanding of what the rear end is going to do when hit hits the throttle.
As you know, when the cbeam is out of the car, the batwing can flex about 15 degrees up and down.. The bolts holding the batwing to the frame were not meant to keep it from spinning

-- Joe
Thread Starter
Supreme Member
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Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:09 AM.
Thread Starter
Supreme Member
iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:09 AM.
Joined: Jul 1999
Posts: 12,088
Likes: 125
From: SALEM, NH
Car: '88 Formula
Engine: LC9
Transmission: 4L60E
Axle/Gears: 3.89 9"
Re: Roll bar and C4 IRS swap project
That won't get you anywhere.
I figured you might want some insight from guys who have run these rear ends.
Sorry we hurt your feelings.
No you are not.
Yeah, who needs those guys who have done this stuff before..
Good luck on the car.. I hope you don't die in it.
-- Joe
This kind of horse crap is why I get so annoyed with this forum. Its full of monday morning quarterbacks like you two who open their mouths before engaging their brains. If you guys were as smart and awesome as you think you are, you'd at least be able to read my posts and ask educated questions. Instead you ramble on about how dumb I am and how my swap wont work. General Motors designed the C4 IRS without you guys' help, and I'm sure I can install it in my IROC without your help too. I did my homework on this swap and I can make decisions on my own. I don't need you guys on here spewing garbage when you haven't even read my posts.
No you are not.

Good luck on the car.. I hope you don't die in it.
-- Joe
Joined: Jul 1999
Posts: 12,088
Likes: 125
From: SALEM, NH
Car: '88 Formula
Engine: LC9
Transmission: 4L60E
Axle/Gears: 3.89 9"
Re: Roll bar and C4 IRS swap project
Who is running 10s?
-- Joe
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
guys, obviously he isnt done yet and its a work in progress.
to call a rear suspension as accomplished as a c4 an "epic failure" in the traction department is well, kinda ignorant.
like said in (i believe) post #1, its not his goal to drag race... therefore the undesireable characteristics an IRS exhibits in a drag racing scenario are irrelevant.
as for securing the pinion, again, he ISNT DONE!
not sure what you dont understand about this fact.
seems to me that mounting it to the cage is a mighty fine idea and will work great as long as the cage is properly braced.
all it would take is a good solid bar running perpendicular to the pinion (not the floor, the pinion) going to a cross in the cage, with cross braces above... this should MORE than suffice.
as for the batwing flexing, 15* (i believe that was the number you pulled out of thin air)
HAH
really?
really?
15*
really?
c'mon, this is just rediculous
to call a rear suspension as accomplished as a c4 an "epic failure" in the traction department is well, kinda ignorant.
like said in (i believe) post #1, its not his goal to drag race... therefore the undesireable characteristics an IRS exhibits in a drag racing scenario are irrelevant.
as for securing the pinion, again, he ISNT DONE!
not sure what you dont understand about this fact.
seems to me that mounting it to the cage is a mighty fine idea and will work great as long as the cage is properly braced.
all it would take is a good solid bar running perpendicular to the pinion (not the floor, the pinion) going to a cross in the cage, with cross braces above... this should MORE than suffice.
as for the batwing flexing, 15* (i believe that was the number you pulled out of thin air)
HAH
really?
really?
15*
really?
c'mon, this is just rediculous
Joined: Jul 1999
Posts: 12,088
Likes: 125
From: SALEM, NH
Car: '88 Formula
Engine: LC9
Transmission: 4L60E
Axle/Gears: 3.89 9"
Re: Roll bar and C4 IRS swap project
seems to me that mounting it to the cage is a mighty fine idea and will work great as long as the cage is properly braced.
all it would take is a good solid bar running perpendicular to the pinion (not the floor, the pinion) going to a cross in the cage, with cross braces above... this should MORE than suffice.
as for the batwing flexing, 15* (i believe that was the number you pulled out of thin air)
HAH
really?
really?
15*
really?
c'mon, this is just rediculous
all it would take is a good solid bar running perpendicular to the pinion (not the floor, the pinion) going to a cross in the cage, with cross braces above... this should MORE than suffice.
as for the batwing flexing, 15* (i believe that was the number you pulled out of thin air)
HAH
really?
really?
15*
really?
c'mon, this is just rediculous
I owned one of these cars until a few months ago, and built a few other ones, including rebuilding the dana rears on these cars.
http://members.cisdi.com/~anesthes/p...rear-apart.JPG
http://members.cisdi.com/~anesthes/p...t/tail-air.JPG
I think you might have just finished the 2nd or 3rd grade the first time I had one of these cars apart.
-- Joe
Last edited by anesthes; Dec 11, 2009 at 04:56 AM.
Joined: Jun 2000
Posts: 5,364
Likes: 51
From: Enschede, Netherlands
Car: 82 TA 87 IZ L98 88 IZ LB9 88 IZ L98
Engine: 5.7TBI 5,7TPI 5.0TPI, 5,7TPI
Transmission: T5, 700R4, T5, 700R4
Axle/Gears: 3.08, 3.27, 3.45, 3.27
Re: Roll bar and C4 IRS swap project
to call a rear suspension as accomplished as a c4 an "epic failure" in the traction department is well, kinda ignorant.
like said in (i believe) post #1, its not his goal to drag race... therefore the undesireable characteristics an IRS exhibits in a drag racing scenario are irrelevant.
like said in (i believe) post #1, its not his goal to drag race... therefore the undesireable characteristics an IRS exhibits in a drag racing scenario are irrelevant.
As for the stupid comment that GM designed this without our help, actually GM got the idea from Bob Riley/Protofab. He designed this type suspension for the C3 race cars. Greenwood had a better but similar setup with better toe control (true length stuff that was suited better for the IRS geometry)
As for knowing stuff about these things I designed and built my own IRS TWICE!!! I 1st built an IRS, resembling the Greenwood setup but before installing it I designed and built a custom unequal double a arm suspension for the rear using the super Dana 44 as the center section, it's what you see in the pics in post #50.
As for the batwing flexing, the fact that you don't know what you are talking about shows here. What he means is that without a pinion support the pinion hangs down, this is because the batwing uses large bushings on the ends with a sleeve inside, these stock rubber bushings have a lot of compliance and do NOT hold the pinion angle. It has nothing to do with batwing flexing.
Thread Starter
Supreme Member
iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:10 AM.
Joined: Jul 1999
Posts: 12,088
Likes: 125
From: SALEM, NH
Car: '88 Formula
Engine: LC9
Transmission: 4L60E
Axle/Gears: 3.89 9"
Re: Roll bar and C4 IRS swap project
anesthes and Twin Turbo, both of you need to get out of this post or I'm deleting the whole thing. You guys aren't helping. We don't want your apparent expertice if you're going to come in here and run your mouth degrading everyone and criticizing my work without even reading my posts.
You two have turned this thread into a train wreck when it could be informative for others. I am open to opinions of others AFTER they have read and understand my posts. I DO NOT appreciate people jumping on my work when they haven't read my posts. I also DO NOT appreciate the assumption of my ignorance about this IRS setup in general.
I was posting to give insight on where I thought it might be an issue. While others were concerned with the size of the brackets to the rear, my concern was simply the lack of an achor point on the diff to replace what GM used as a cbeam.
I also shared my feelings on the wheel hop issues of the C4 IRS, as I've owned those cars, wrenched 'em, raced 'em, modified them.
As you pointed out, in post 56 you said: "For the pinion mount I'm open to suggestions."
Apparently you didn't really mean it, and this was not open for discussion.
Again, Sorry I hurt your feelings. I'll leave your thread alone now.
-- Joe
Last edited by anesthes; Dec 11, 2009 at 08:11 AM.
Member

Joined: Apr 2006
Posts: 216
Likes: 0
From: Bardstown, KY
Car: 99 HOSS 6 Speed
Engine: LS1
Transmission: T56
Axle/Gears: 3.42
Re: Roll bar and C4 IRS swap project
I think its cool as **** that you are doing this...and would do it to my car in a heartbeat if I didn't need my back seats. My 96 LT4 383 made 500 flywheel horsepower. I had 9 inch wide rims on the back with drag radials. I never had wheel hop problems at all. When the car hooked it launched hard. The only Vettes I have seen with wheel hop problems are C5's and C6's. I have heard of them hoping so bad the break.
Some guys forget that its all about backyard wrenching on thirdgen, because most of us are poor boys.....
Thread Starter
Supreme Member
iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:10 AM.
Joined: Sep 2009
Posts: 3,776
Likes: 101
From: Spokane WA
Car: 92 Lingenfelter Z28 articwhite
Engine: Aluminum 615BBC
Transmission: Th400wbrake/curri entps9" locker
Axle/Gears: 4.11/4.30/4.56
Re: Roll bar and C4 IRS swap project
LOL.. ill shoot..im telling you..I will ..1 more stepp..ill do it!!
I could not get a stock rear end to hold up to any 1.45 60' times
(got bags of steel for Proof)big nasty chunks...sweet!!
at the same time i dont use anything on my pinon
or within 13" of it. dumped that lasty long arm thing ..yuck
had to go to a 9" to hold up to 490Hp and 1.54 60" times
makes for better driffting (for me)
i think what he's doing is cool. looks good..
on a side note:
when..and if i had to tell a guy. i was going to shoot them on 5..
i would shoot them on 2...Just me..lol

I could not get a stock rear end to hold up to any 1.45 60' times
(got bags of steel for Proof)big nasty chunks...sweet!!
at the same time i dont use anything on my pinon
or within 13" of it. dumped that lasty long arm thing ..yuck
had to go to a 9" to hold up to 490Hp and 1.54 60" times
makes for better driffting (for me)
i think what he's doing is cool. looks good..
on a side note:
when..and if i had to tell a guy. i was going to shoot them on 5..
i would shoot them on 2...Just me..lol
Last edited by articwhiteZ; Dec 11, 2009 at 01:24 PM.
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
lol at arcticwhiteZ
im sorry that this thread got filled with garbage.
i agree that a moderator should know better than to get into bickering matches.
either way, i'd love to see the finished product, so please dont delete the thread.
if you must, email me all the pics with captions, because i would love to see how it was finally done.
im sorry that this thread got filled with garbage.
i agree that a moderator should know better than to get into bickering matches.
either way, i'd love to see the finished product, so please dont delete the thread.
if you must, email me all the pics with captions, because i would love to see how it was finally done.
Joined: Sep 2009
Posts: 3,776
Likes: 101
From: Spokane WA
Car: 92 Lingenfelter Z28 articwhite
Engine: Aluminum 615BBC
Transmission: Th400wbrake/curri entps9" locker
Axle/Gears: 4.11/4.30/4.56
Re: Roll bar and C4 IRS swap project
lol at arcticwhiteZ
im sorry that this thread got filled with garbage.
i agree that a moderator should know better than to get into bickering matches.
either way, i'd love to see the finished product, so please dont delete the thread.
if you must, email me all the pics with captions, because i would love to see how it was finally done.
im sorry that this thread got filled with garbage.
i agree that a moderator should know better than to get into bickering matches.
either way, i'd love to see the finished product, so please dont delete the thread.
if you must, email me all the pics with captions, because i would love to see how it was finally done.
Senior Member
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Joined: Dec 2008
Posts: 990
Likes: 1
From: Peoria, IL
Car: 1988 Camaro Sport Coupe
Engine: 5.0 305 Carb'd
Transmission: 700R4
Axle/Gears: 3.23
Re: Roll bar and C4 IRS swap project
its never gonna work. i mean just look at all those pieces of metal held together with JB weld!! dont you know what your doing??!??!!?!?!?! GAHHH!!
jk. looks good. your not done yet. lot of work to do. cant wait to see it when its done (itll never be done btw
) and please post some pics soon. i for one am being very patient.
dont delete the thread. its not worth deleting cause some people dont like the way your doing things (EVERY thread is like this anymore) just roll it off your back and keep up the good work.
jk. looks good. your not done yet. lot of work to do. cant wait to see it when its done (itll never be done btw
) and please post some pics soon. i for one am being very patient. dont delete the thread. its not worth deleting cause some people dont like the way your doing things (EVERY thread is like this anymore) just roll it off your back and keep up the good work.
Thread Starter
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iTrader: (9)
Joined: Sep 2001
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From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:10 AM.
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
congrats on the wedding!
its always funny to realize that people in "cyber world" have real lives just as much as i do.
i guess its one of those things that i dont think about lol.
ive done some research on the C4 rear end and realized that this is going to be much cooler than i originally thought it would be...
rock on man!
and as for any wheelhop issues you may end up having, i am positive that there will be an aftermarket solution.
i mean, look how many people make LCARBS for our cars. C4's are much more supported and there is sure to be a solution if you run into a problem
its always funny to realize that people in "cyber world" have real lives just as much as i do.
i guess its one of those things that i dont think about lol.
ive done some research on the C4 rear end and realized that this is going to be much cooler than i originally thought it would be...
rock on man!
and as for any wheelhop issues you may end up having, i am positive that there will be an aftermarket solution.
i mean, look how many people make LCARBS for our cars. C4's are much more supported and there is sure to be a solution if you run into a problem
Thread Starter
Supreme Member
iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:10 AM.
Junior Member
Joined: Jul 2007
Posts: 22
Likes: 0
From: largo, Fl
Car: 93 Z28
Engine: LT1 w/ 727ecm, $59, N* coil packs
Transmission: 6 gear
Axle/Gears: 3.73
Re: Roll bar and C4 IRS swap project
that's the sole reason I post very little projects I have done over the years online. It gets you no where but frustrated. Keep up the good work, and you will be chasing cones in no time. Be prepared to field some of my questions in the future though lol
Thread Starter
Supreme Member
iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:11 AM.
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
so you are using 1/4" steel for your batwing mounts?
i think that will be MORE THAN sufficient by the looks of it.
i happen to know from experience that 1/2" steel will easily hold up to 1200 lbs braced similarly to the way yours is, but much longer and cantilevered off to the side by 18".
the weak point in my design was just where the triangle brace mounted to the base, or in your case, the floor (car)
i could have gotten by with thinner metal, but solidworks said that it would break there, and i tend to agree due to the massive change in cross section leading to a big stress concentration point.
if you looked at the graph it was literally all blue except for a single point of red with stress radiating outwards.
i had to build an injection molding mold loader for my work, and unless i am seriously underestimating the forces involved, you should be fine.
in your case, the brace is at less of an angle so i would imagine that you would be ok.
interesting point however is that in some cases you can actually make a structure stronger by removing material.
in some cases this will reduce your stress concentration factor and make the structure stronger
[/tangent conversation]
im still not clear on one thing though. are you using a panhard bar or not?
i cant see where it would be needed except for more bulletproofing.
as for making this into a kit, i cannot see that happening easily. look at all the cutting you had to do on the car and imagine trying to make a template for it...
not easy i think
i think that will be MORE THAN sufficient by the looks of it.
i happen to know from experience that 1/2" steel will easily hold up to 1200 lbs braced similarly to the way yours is, but much longer and cantilevered off to the side by 18".
the weak point in my design was just where the triangle brace mounted to the base, or in your case, the floor (car)
i could have gotten by with thinner metal, but solidworks said that it would break there, and i tend to agree due to the massive change in cross section leading to a big stress concentration point.
if you looked at the graph it was literally all blue except for a single point of red with stress radiating outwards.
i had to build an injection molding mold loader for my work, and unless i am seriously underestimating the forces involved, you should be fine.
in your case, the brace is at less of an angle so i would imagine that you would be ok.
interesting point however is that in some cases you can actually make a structure stronger by removing material.
in some cases this will reduce your stress concentration factor and make the structure stronger
[/tangent conversation]
im still not clear on one thing though. are you using a panhard bar or not?
i cant see where it would be needed except for more bulletproofing.
as for making this into a kit, i cannot see that happening easily. look at all the cutting you had to do on the car and imagine trying to make a template for it...
not easy i think
Last edited by RED_DRAGON_85; Dec 15, 2009 at 09:34 PM.
Joined: Aug 2006
Posts: 12,805
Likes: 107
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: Roll bar and C4 IRS swap project
im still not clear on one thing though. are you using a panhard bar or not?
i cant see where it would be needed except for more bulletproofing.
as for making this into a kit, i cannot see that happening easily. look at all the cutting you had to do on the car and imagine trying to make a template for it...
not easy i think
i cant see where it would be needed except for more bulletproofing.
as for making this into a kit, i cannot see that happening easily. look at all the cutting you had to do on the car and imagine trying to make a template for it...
not easy i think
sure you can make a kit, it will be the irs setup, a mig welder, sawzall, and a pile of sheelmetal
Junior Member
Joined: Jul 2007
Posts: 22
Likes: 0
From: largo, Fl
Car: 93 Z28
Engine: LT1 w/ 727ecm, $59, N* coil packs
Transmission: 6 gear
Axle/Gears: 3.73
Re: Roll bar and C4 IRS swap project
the weak point in my design was just where the triangle brace mounted to the base, or in your case, the floor (car)
i could have gotten by with thinner metal, but solidworks said that it would break there, and i tend to agree due to the massive change in cross section leading to a big stress concentration point.
if you looked at the graph it was literally all blue except for a single point of red with stress radiating outwards.
in your case, the brace is at less of an angle so i would imagine that you would be ok.
interesting point however is that in some cases you can actually make a structure stronger by removing material.
in some cases this will reduce your stress concentration factor and make the structure stronger.
remember, he is shoving 11" wide rims under the car. They will fit nicely up under the fender lips. If he decided to run 9" wide rims, or if he wanted them sticking out a bit, he could have got away with not modifing the inner wheel well. This could be a kit. Hell they sell weld up your own header kits...
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
i just thought i remembered someone saying something about a panhard bar thats all... no need to get all twisted up over it.
not sure i understand what you meant by this
as for the kit, am not sure how you would make it a kit where the control arms for the IRS mount to the body.
looked to me like he cut that area out and completely re-did it so that it would fit.
heck, if he wants to make a kit, then go for it, but to me it seems like a ton more work that wouldnt really benifit anyone...
i mean have you ever been part of a GP on this board?
they are usually total failures with about 25 people showing interest until its time to pay then all of a sudden its down to 2 and the manufacturer ends up giving 2-3% off out of pity...
dude, seriously......
as for the kit, am not sure how you would make it a kit where the control arms for the IRS mount to the body.
looked to me like he cut that area out and completely re-did it so that it would fit.
heck, if he wants to make a kit, then go for it, but to me it seems like a ton more work that wouldnt really benifit anyone...
i mean have you ever been part of a GP on this board?
they are usually total failures with about 25 people showing interest until its time to pay then all of a sudden its down to 2 and the manufacturer ends up giving 2-3% off out of pity...
Joined: Sep 1999
Posts: 4,353
Likes: 308
From: NJ
Car: 92 Firebird
Engine: 4.8 LR4
Transmission: T56
Axle/Gears: 3.45 9 Bolt
Re: Roll bar and C4 IRS swap project
I still dont understand why people do this. There is a button at the top of the page to subscribe to a thread so you dont post usless crap.
I have been following the thread for a long time now BTW, I always wanted to do this same project but I never had the facilities to do it.
I have been following the thread for a long time now BTW, I always wanted to do this same project but I never had the facilities to do it.
Junior Member
Joined: Jul 2007
Posts: 22
Likes: 0
From: largo, Fl
Car: 93 Z28
Engine: LT1 w/ 727ecm, $59, N* coil packs
Transmission: 6 gear
Axle/Gears: 3.73
Re: Roll bar and C4 IRS swap project
i just thought i remembered someone saying something about a panhard bar thats all... no need to get all twisted up over it.
not sure i understand what you meant by this
as for the kit, am not sure how you would make it a kit where the control arms for the IRS mount to the body.
looked to me like he cut that area out and completely re-did it so that it would fit.
heck, if he wants to make a kit, then go for it, but to me it seems like a ton more work that wouldnt really benifit anyone...
i mean have you ever been part of a GP on this board?
they are usually total failures with about 25 people showing interest until its time to pay then all of a sudden its down to 2 and the manufacturer ends up giving 2-3% off out of pity...
not sure i understand what you meant by this
as for the kit, am not sure how you would make it a kit where the control arms for the IRS mount to the body.
looked to me like he cut that area out and completely re-did it so that it would fit.
heck, if he wants to make a kit, then go for it, but to me it seems like a ton more work that wouldnt really benifit anyone...
i mean have you ever been part of a GP on this board?
they are usually total failures with about 25 people showing interest until its time to pay then all of a sudden its down to 2 and the manufacturer ends up giving 2-3% off out of pity...
Junior Member
Joined: Oct 2003
Posts: 60
Likes: 0
From: monroe NY
Car: 88 GTA
Engine: L98 350 TPI
Transmission: 700 R4
Re: Roll bar and C4 IRS swap project
thats Jay from Fbody motor sports 97 i believe trans am that they made back to a formula body and a sick motor i havent seen it in a few yrs but that think is really nice i seen it in person wen i lived in NC
Joined: Sep 2005
Posts: 654
Likes: 10
From: Windsor, Ontario
Car: 1987 Trans Am
Re: Roll bar and C4 IRS swap project
I remember back some time in the 90's, a blue thirdgen T/A won the Real Street Eliminator competition in Car Craft Magazine with a transplanted corvette IRS. It was blue
Thread Starter
Supreme Member
iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:11 AM.
Joined: Sep 2005
Posts: 654
Likes: 10
From: Windsor, Ontario
Car: 1987 Trans Am
Re: Roll bar and C4 IRS swap project
Really? I've been a CC reader since the mid 90s and I don't remember it. Do you know what year or issue? I know thats asking a lot but I'm curious. This HAS to be a swap that others have done but other than the 2 mysterious third gens, the fire fox concept car, and Jay Cutshaw's? 4th gen Formula I can't find anything on the web. And I SURE haven't found anyone that has done the swap that actually uses the car hard on the track.
The car was on the cover of the mag, I believe it was a medium to light metallic blue. Had 17" Centrelines. I'm not having any luck with a search though.
Thread Starter
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iTrader: (9)
Joined: Sep 2001
Posts: 2,984
Likes: 37
From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:11 AM.
TGO Supporter
Joined: Sep 2000
Posts: 6,775
Likes: 27
From: So.west IN
Car: 87 Formula/ 00 Xtreme
Engine: TPI 305/ v6
Transmission: struggling t-5/ 4l60E
Axle/Gears: 3.08/ 3.23
Re: Roll bar and C4 IRS swap project
That's quite the impressive amount of fab/labor. Kudos for documenting the venture, too.
I know it would take a massive amount of cold beverages to do something like that to my 'bird. It took me enough just to gather the courage to cut perfect doors for flush handles.
I'll defiantly be looking in again when you get closer to finished.
Even if there's no gain.... it sure as hell looks cool.
I know it would take a massive amount of cold beverages to do something like that to my 'bird. It took me enough just to gather the courage to cut perfect doors for flush handles.
I'll defiantly be looking in again when you get closer to finished.
Even if there's no gain.... it sure as hell looks cool.
Joined: Sep 2009
Posts: 3,776
Likes: 101
From: Spokane WA
Car: 92 Lingenfelter Z28 articwhite
Engine: Aluminum 615BBC
Transmission: Th400wbrake/curri entps9" locker
Axle/Gears: 4.11/4.30/4.56
Re: Roll bar and C4 IRS swap project
buff out all that rear end..clear it. that would look fantastic!.
when your done getting set up and treeked
when your done getting set up and treeked
Supreme Member

Joined: Nov 2008
Posts: 1,545
Likes: 10
From: South Carolina
Car: 85 2M6, 87 'Bird 88 'burb
Engine: LX9, LG4, L05
Transmission: F23, 700r4, 700R4
Axle/Gears: 3.63, 2.73, 4.10
Re: Roll bar and C4 IRS swap project
1MeanZ, that's looking pretty slick, keep us posted on how it performs
Joined: Aug 2006
Posts: 12,805
Likes: 107
From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: Roll bar and C4 IRS swap project
looking good, i didnt notice, but are you keeping the leaf spring setup or using coilovers?
Supreme Member
iTrader: (5)
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Posts: 1,525
Likes: 1
From: Milwaukee, Wisconsin
Car: 1987 IROC-Z
Engine: 383 with Edelbrock ProFlow EFI
Transmission: TH350
Axle/Gears: 12 bolt 3.73 Eaton posi
Re: Roll bar and C4 IRS swap project
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Posts: 1,347
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From: Western WA
Car: 85 Camaro
Engine: No
Transmission: No
Axle/Gears: No
Re: Roll bar and C4 IRS swap project
I just went back to check and in the pics it looks like he already has the transverse spring installed, if I'm seeing things correctly.
Thread Starter
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iTrader: (9)
Joined: Sep 2001
Posts: 2,984
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From: North Central Indiana
Car: 86 IROC
Engine: 383
Transmission: TKO 600
Axle/Gears: 3.54 Dana 44 IRS
Re: Roll bar and C4 IRS swap project
delete
Last edited by 1MeanZ; Feb 9, 2010 at 07:11 AM.
Senior Member
Joined: Jul 2006
Posts: 615
Likes: 1
From: Warrenton, VA
Car: 1987 Camaro IROC-Z
Engine: LS1
Transmission: LS1 T56
Axle/Gears: Richmond 3.73
Re: Roll bar and C4 IRS swap project
on a scale of 1 to 10 how hard do you think the was to do? (1=lowest 10=highest)
im asking because i might give it a try and i basicely want to know what im getting into.
i really like how this is coming along and you are doing a great job.
im asking because i might give it a try and i basicely want to know what im getting into.
i really like how this is coming along and you are doing a great job.
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
now just pull it out and polish that sucker to a mirror finish.
lookin great.
and to everyone who asked, that black thing on the back would be a transverse leaf spring
lookin great.
and to everyone who asked, that black thing on the back would be a transverse leaf spring
Senior Member
Joined: Sep 2007
Posts: 617
Likes: 0
From: Chicagoland Area
Car: '89 GTA/'86 TA/98 TA
Engine: 350/350/LS1
Transmission: R4/T5/4L60E
Axle/Gears: 3.23/2.77/3.73
Senior Member
Joined: Jun 2008
Posts: 1,298
Likes: 2
From: Norfolk VA
Car: 85 Camaro IROC
Engine: 5.7 TPI
Transmission: 700-R4
Axle/Gears: open rear, 3.42 gears
Re: Roll bar and C4 IRS swap project
yeah, it stores a lot of energy (apparently more than conventional coil springs) is somewhat variable rate, and acts as a swaybar as well...
Member
Joined: May 2006
Posts: 330
Likes: 1
From: Melbourne Australia
Car: 88 GTA
Engine: Ls1
Transmission: 4L60E
Axle/Gears: 9 bolt 3.27
Re: Roll bar and C4 IRS swap project
Great work so far, this is one of the mods I have been researching for my car, and like you I couldn't find much except for the pis from the zues site. Keep us posted on progress and how it drives when its done








