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3d printing an intake manifold air box

Old Mar 20, 2020 | 04:34 PM
  #1  
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3d printing an intake manifold air box

I've been working on 3d printing an air box to replace the one I made out of aluminum. It adapts a standard intake carb flange to a pair of throttle bodies. Here is a video with the design and several iterations of improvement!

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Old Mar 20, 2020 | 08:21 PM
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Car: 1986 Z28 / 2012 CLS550
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Transmission: T56 Magnum + GForce gears
Axle/Gears: Ford 9" 3.00's + Eaton Truetrac
Re: 3d printing an intake manifold air box



Air box bolted on, almost ready for a test!
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Old Mar 20, 2020 | 09:35 PM
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Re: 3d printing an intake manifold air box

I have no idea how well that would work, but I looks cool as hell.
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Old Mar 20, 2020 | 11:49 PM
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Re: 3d printing an intake manifold air box

Needs another blower for symmetry.
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Old Mar 21, 2020 | 10:52 AM
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Re: 3d printing an intake manifold air box

I like how you go through the design and engineering in the video. Thank you for going into all that detail, It is very interesting and informative
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Old May 24, 2020 | 10:53 AM
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Re: 3d printing an intake manifold air box

I just bought a 3D printer, inexpensive, to introduce myself to this technology. Your knowledge is very help full. I have given thought to, if I can mod my printer. I have plans to build a cabinet so I can control the extruder's environment better. My inetrest in 3D is that parts are getting hard to find. Would you consider starting a tread about how use the 3D printer. thanks for the video
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Old May 24, 2020 | 11:14 AM
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Car: 88 T/A, 91 Formula, 94 Firehawk
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Re: 3d printing an intake manifold air box

I completely dig it. Looks like a guy could get into some better flowing injection using more readily available and cheaper parts. 👍🏻
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Old May 25, 2020 | 09:27 AM
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Re: 3d printing an intake manifold air box

Pretty cool, always wanted to get into 3D printing.

a lot of things going on in that engine bay! Looks like a BBC? Looks like coil per cylinder and they look from an LS (round truck coils). I also see a weird setup for brake master cylinders.
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Old May 25, 2020 | 03:21 PM
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Re: 3d printing an intake manifold air box

Very cool! Makes the idea of printing out redesigned TPI runners feasible.
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Old May 25, 2020 | 05:09 PM
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Re: 3d printing an intake manifold air box

An on going discussion about 3D printing would help a lot of folks, I think. A reasons why I bought mine, is too print hard to find interior and siamese runners for my tune port. The possibilities could be endless.
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Old May 25, 2020 | 08:08 PM
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Re: 3d printing an intake manifold air box

Will the plastic hold up to the under hood environment?
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Old May 29, 2020 | 07:43 AM
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Re: 3d printing an intake manifold air box

Originally Posted by bluiroc
I just bought a 3D printer, inexpensive, to introduce myself to this technology. Your knowledge is very help full. I have given thought to, if I can mod my printer. I have plans to build a cabinet so I can control the extruder's environment better. My inetrest in 3D is that parts are getting hard to find. Would you consider starting a tread about how use the 3D printer. thanks for the video
Do you have a link on where to buy that 3D Printer?
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Old May 29, 2020 | 02:53 PM
  #13  
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Car: 1992 RS, 1989 GTA
Engine: 5.0 TBI, 5.7 TPI
Transmission: T5, 700R4
Axle/Gears: 10 bolt 3:42, 9 bolt 3:23
Re: 3d printing an intake manifold air box

To answer the question of temperature, Yes. Some plastics will hold up to about 280 F. Others could go as high as 330?.

To answer where to buy? I bought a TRONXY XY-3 at 3dprintersonlinestore.com They had good reviews and sale price was right. It will do simple plastics and some like ABS and PC. What I did was watch some YouTube views about printing.
Research plastic filament and resins that will apply to your needs. Buy based on what you find. My end goal is to make external engine parts to customize my vehicles. This is based on chemical resistance and 350?. Interior and body are based on UV light and 150?. Hope this helps.
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