3d printing an intake manifold air box
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Joined: Jan 2002
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From: Phoenix, AZ
Car: 1986 Z28 / 2012 CLS550
Engine: F-1R -> Aluminum block 540
Transmission: T56 Magnum + GForce gears
Axle/Gears: Ford 9" 3.00's + Eaton Truetrac
3d printing an intake manifold air box
I've been working on 3d printing an air box to replace the one I made out of aluminum. It adapts a standard intake carb flange to a pair of throttle bodies. Here is a video with the design and several iterations of improvement!
Thread Starter
Member
Joined: Jan 2002
Posts: 203
Likes: 13
From: Phoenix, AZ
Car: 1986 Z28 / 2012 CLS550
Engine: F-1R -> Aluminum block 540
Transmission: T56 Magnum + GForce gears
Axle/Gears: Ford 9" 3.00's + Eaton Truetrac
Re: 3d printing an intake manifold air box
Air box bolted on, almost ready for a test!
Joined: Sep 1999
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From: NJ
Car: 92 Firebird
Engine: 4.8 LR4
Transmission: T56
Axle/Gears: 3.45 9 Bolt
Re: 3d printing an intake manifold air box
I like how you go through the design and engineering in the video. Thank you for going into all that detail, It is very interesting and informative
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Joined: Feb 2010
Posts: 41
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From: metairie
Car: 1992 RS, 1989 GTA
Engine: 5.0 TBI, 5.7 TPI
Transmission: T5, 700R4
Axle/Gears: 10 bolt 3:42, 9 bolt 3:23
Re: 3d printing an intake manifold air box
I just bought a 3D printer, inexpensive, to introduce myself to this technology. Your knowledge is very help full. I have given thought to, if I can mod my printer. I have plans to build a cabinet so I can control the extruder's environment better. My inetrest in 3D is that parts are getting hard to find. Would you consider starting a tread about how use the 3D printer. thanks for the video
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From: East Moline, IL
Car: 88 T/A, 91 Formula, 94 Firehawk
Engine: 400 Pontiac, 5.0 TPI, 5.7 LT1
Transmission: 700R4, T5, T56
Axle/Gears: 4.10, 3.42, 3.42
Re: 3d printing an intake manifold air box
I completely dig it. Looks like a guy could get into some better flowing injection using more readily available and cheaper parts. 👍🏻
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Joined: Feb 2007
Posts: 4,770
Likes: 63
From: Trumbull CT
Car: 87 TA clone
Engine: 70/70 Turbo 5.3 LS
Transmission: bullet proof 2004R
Axle/Gears: ford 8.8, 3.55 gears
Re: 3d printing an intake manifold air box
Pretty cool, always wanted to get into 3D printing.
a lot of things going on in that engine bay! Looks like a BBC? Looks like coil per cylinder and they look from an LS (round truck coils). I also see a weird setup for brake master cylinders.
a lot of things going on in that engine bay! Looks like a BBC? Looks like coil per cylinder and they look from an LS (round truck coils). I also see a weird setup for brake master cylinders.
Junior Member

Joined: Feb 2010
Posts: 41
Likes: 2
From: metairie
Car: 1992 RS, 1989 GTA
Engine: 5.0 TBI, 5.7 TPI
Transmission: T5, 700R4
Axle/Gears: 10 bolt 3:42, 9 bolt 3:23
Re: 3d printing an intake manifold air box
An on going discussion about 3D printing would help a lot of folks, I think. A reasons why I bought mine, is too print hard to find interior and siamese runners for my tune port. The possibilities could be endless.
Joined: Feb 2017
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From: Meriden, CT 06451
Car: 84 TA orig. 305 LG4 "H" E4ME
Engine: 334 SBC - stroked 305 M4ME Q-Jet
Transmission: upgraded 700R4 3200 stall
Axle/Gears: 10bolt 4.10 Posi w Lakewood TA Bars
Re: 3d printing an intake manifold air box
Will the plastic hold up to the under hood environment?
Joined: Sep 2002
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From: Indiana
Car: 2002 Dodge Ram 1500 Quad Cab
Engine: 4.7 Liter
Transmission: 4 Speed Auto
Re: 3d printing an intake manifold air box
I just bought a 3D printer, inexpensive, to introduce myself to this technology. Your knowledge is very help full. I have given thought to, if I can mod my printer. I have plans to build a cabinet so I can control the extruder's environment better. My inetrest in 3D is that parts are getting hard to find. Would you consider starting a tread about how use the 3D printer. thanks for the video
Junior Member

Joined: Feb 2010
Posts: 41
Likes: 2
From: metairie
Car: 1992 RS, 1989 GTA
Engine: 5.0 TBI, 5.7 TPI
Transmission: T5, 700R4
Axle/Gears: 10 bolt 3:42, 9 bolt 3:23
Re: 3d printing an intake manifold air box
To answer the question of temperature, Yes. Some plastics will hold up to about 280 F. Others could go as high as 330?.
To answer where to buy? I bought a TRONXY XY-3 at 3dprintersonlinestore.com They had good reviews and sale price was right. It will do simple plastics and some like ABS and PC. What I did was watch some YouTube views about printing.
Research plastic filament and resins that will apply to your needs. Buy based on what you find. My end goal is to make external engine parts to customize my vehicles. This is based on chemical resistance and 350?. Interior and body are based on UV light and 150?. Hope this helps.
To answer where to buy? I bought a TRONXY XY-3 at 3dprintersonlinestore.com They had good reviews and sale price was right. It will do simple plastics and some like ABS and PC. What I did was watch some YouTube views about printing.
Research plastic filament and resins that will apply to your needs. Buy based on what you find. My end goal is to make external engine parts to customize my vehicles. This is based on chemical resistance and 350?. Interior and body are based on UV light and 150?. Hope this helps.
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