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thermostat bolts

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Old 03-20-2011, 04:13 PM
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Car: 91 Firebird Formula/92 Firebird
Engine: 5.0/3.1
Transmission: 700R4
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thermostat bolts

so i was going to change my thermostat, and some ******* decided to really torque those bitches on there, and i ended up breaking one of the bolts, and the other one just will not budge. any ideas on what i should do? ive already tried to get a broken bolt remover kit, the only thing i can do now is take it to the shop, but ive got really no money. any ideas would be much appreciated
Old 03-20-2011, 04:32 PM
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Car: 1987 Camaro Z28
Engine: 355ci, XE262 , 650dp
Transmission: T-5, RAM clutch
Axle/Gears: 3.23 limited slip
Re: thermostat bolts

try the usual:

-liquid wrench or a similar product.

-carefully heat the bolt and surrounding intake with a torch
(i dont know how practical this would be for your situation. it depends on whats attached or near your waterneck. ive seen smaller butane torches that produce a relatively small flame, but keep in mind an open flame isn't a good idea by fuel)

-as for the broken bolt, id try an easy out. if that doesnt work, drill out the old broken bolt completely and insert a heli-coil.

Last edited by TNT_Z28; 03-20-2011 at 11:10 PM.
Old 03-20-2011, 04:35 PM
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Car: 91 Firebird Formula/92 Firebird
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Re: thermostat bolts

i cant do anything with a torch, but i will see if i can get my hands on easy out. if you could tell me where i can get a heli-coil, that would be awesome. thanks for the help.
Old 03-20-2011, 04:40 PM
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Re: thermostat bolts

The Hardware Store! im working at one right now LOL. well not really working seeing how im on the computer.
Old 03-20-2011, 04:45 PM
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Re: thermostat bolts

lol alright thank you so much. ill keep you posted on how it goes
Old 03-20-2011, 04:55 PM
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Re: thermostat bolts

Autozone is where I got mine.
Old 03-20-2011, 06:12 PM
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Re: thermostat bolts

DON'T bother with an EZ-Out!!!

About 90% of the time, they just break off inthe hole; and they're AHELLUVALOT HARDER to drill out, than a bolt.

File or grind the broken end of the bolt flat; center-punch it perfectly in the center; drill it with successively larger drill bits, like a 1/8", then ¼", then 5/16", which should let you get the fragments of the bolt out; if not, or if you damage the threads in the intake, Heli-Coil the hole and put the right size bolt back in, with PLENTY of thick grease or anti-seize to keep it from happening again.
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