Tech / General Engine Is your car making a strange sound or won't start? Thinking of adding power with a new combination? Need other technical information or engine specific advice? Don't see another board for your problem? Post it here!
Sponsored by:
Sponsored by: CARiD

Lights flickering, corroded fusible link

Thread Tools
 
Search this Thread
 
Old May 15, 2014 | 10:12 PM
  #1  
TylerSteez's Avatar
Thread Starter
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2013
Posts: 1,494
Likes: 99
From: CT
Car: 86 Trans Am WS6
Engine: 383 stroker
Transmission: 700r4
Axle/Gears: 9 Bolt Torsen 3.70
Lights flickering, corroded fusible link

Hey guys, so I finally got my 305 tpi running steady with a good idle, Ive always had flickering headlights and an odd volt issue, the car would read 12 volts while driving. I replaced the alternator and belt recently which put brought the volts up to 14, all seemed to be going great until I noticed the volts dropped down to 12.5 (checked with volt meter). Then I noticed the head lights shutting off and coming back on while driving at night, this was unaffected by rpm and was very random. I started reading about a fusible link on Thirdgen so I took a look at mine and noticed the P.O wrapped fusible link in tons of electrical tape, I took it off and the link was completely corroded and flaky. The two wires coming off the link are also taped and show exposed wiring, what's the best way to repair/ replace this whole wiring section? Would this cause the problems I described earlier?
Reply
Old May 16, 2014 | 11:23 AM
  #2  
TylerSteez's Avatar
Thread Starter
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2013
Posts: 1,494
Likes: 99
From: CT
Car: 86 Trans Am WS6
Engine: 383 stroker
Transmission: 700r4
Axle/Gears: 9 Bolt Torsen 3.70
Re: Lights flickering, corroded fusible link

Can anyone tell me what this is exactly? Any way to bypass/ replace it?
Attached Thumbnails Lights flickering, corroded fusible link-image.jpg  
Reply
Old May 16, 2014 | 12:18 PM
  #3  
RBob's Avatar
Moderator
iTrader: (1)
 
Joined: Mar 2002
Posts: 18,432
Likes: 233
From: Chasing Electrons
Car: check
Engine: check
Transmission: check
Re: Lights flickering, corroded fusible link

Originally Posted by TylerSteez
Can anyone tell me what this is exactly? Any way to bypass/ replace it?
I'd say that is the 20A fuse that provides battery power to the ECM and fuel pump relay. Should have a cap on it that seals to the fuse holder, that one is quite ugly and has the high potential of leaving you stranded.

RBob.
Reply
Old May 16, 2014 | 12:21 PM
  #4  
RBob's Avatar
Moderator
iTrader: (1)
 
Joined: Mar 2002
Posts: 18,432
Likes: 233
From: Chasing Electrons
Car: check
Engine: check
Transmission: check
Re: Lights flickering, corroded fusible link

Originally Posted by TylerSteez
Hey guys, so I finally got my 305 tpi running steady with a good idle, Ive always had flickering headlights and an odd volt issue, the car would read 12 volts while driving. I replaced the alternator and belt recently which put brought the volts up to 14, all seemed to be going great until I noticed the volts dropped down to 12.5 (checked with volt meter). Then I noticed the head lights shutting off and coming back on while driving at night, this was unaffected by rpm and was very random. I started reading about a fusible link on Thirdgen so I took a look at mine and noticed the P.O wrapped fusible link in tons of electrical tape, I took it off and the link was completely corroded and flaky. The two wires coming off the link are also taped and show exposed wiring, what's the best way to repair/ replace this whole wiring section? Would this cause the problems I described earlier?
At a minimum need to purchase some fusible links to replace the fried ones. On the stock ones the round cylinder is covering the splice between the link and the actual wire it is protecting.

So cut the wire back some to get to a good area, crimp, solder, and seal new links into place.

And yes, bad a fusible link can cause the headlights to go out.

RBob.
Reply
Old May 16, 2014 | 12:56 PM
  #5  
TylerSteez's Avatar
Thread Starter
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2013
Posts: 1,494
Likes: 99
From: CT
Car: 86 Trans Am WS6
Engine: 383 stroker
Transmission: 700r4
Axle/Gears: 9 Bolt Torsen 3.70
Re: Lights flickering, corroded fusible link

I believe the corroded part is the cap that covers the fuse, definitely replacing when I get home, thanks a ton
Reply
Old May 16, 2014 | 12:58 PM
  #6  
TylerSteez's Avatar
Thread Starter
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2013
Posts: 1,494
Likes: 99
From: CT
Car: 86 Trans Am WS6
Engine: 383 stroker
Transmission: 700r4
Axle/Gears: 9 Bolt Torsen 3.70
Re: Lights flickering, corroded fusible link

Originally Posted by RBob
At a minimum need to purchase some fusible links to replace the fried ones. On the stock ones the round cylinder is covering the splice between the link and the actual wire it is protecting.

So cut the wire back some to get to a good area, crimp, solder, and seal new links into place.

And yes, bad a fusible link can cause the headlights to go out.

RBob.
Would this also cause a slight voltage drop, would it randomly happen while driving? Thanks for the help
Reply
Old May 16, 2014 | 01:44 PM
  #7  
TylerSteez's Avatar
Thread Starter
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: May 2013
Posts: 1,494
Likes: 99
From: CT
Car: 86 Trans Am WS6
Engine: 383 stroker
Transmission: 700r4
Axle/Gears: 9 Bolt Torsen 3.70
Re: Lights flickering, corroded fusible link

I've never seen something like this, can someone tell me what this is?
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GTAman
Electronics
9
Mar 15, 2019 11:40 AM
1992CamaroGirl
Electronics
6
Dec 25, 2017 08:45 PM
DiabolicalRS
Tech / General Engine
7
Aug 26, 2015 07:35 AM
Omega
Interior Parts for Sale
2
Aug 10, 2015 12:46 PM




All times are GMT -5. The time now is 09:03 AM.