Transmissions and Drivetrain Need help with your trans? Problems with your axle?

stripped cross pin bolt help

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Old Jan 27, 2012 | 02:23 PM
  #1  
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Car: 91 Camaro RS
Engine: 5.7 350 TBI
Transmission: t56
Axle/Gears: 4.10
stripped cross pin bolt help

i was installing my 4.10s and the cross pin bolt got stripped and now im stuck. anyone know what i should do from here?
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Old Jan 27, 2012 | 03:34 PM
  #2  
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Car: `86 SS / `87 SS
Engine: L69 w/ TPI on top / 305 4bbl
Transmission: `95 T56 \ `88 200-4R
Re: stripped cross pin bolt help

Stripped the hex of the bolt?
Stripped the head off the threaded part of the bolt?
Stripped the threaded bolt off the smooth pin?

If it's still partially threaded into the diff and has no hex head, start w/ a small left hand drill bit at the centre of the remaining bolt.
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Old Jan 27, 2012 | 03:39 PM
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Car: 91 Camaro RS
Engine: 5.7 350 TBI
Transmission: t56
Axle/Gears: 4.10
Re: stripped cross pin bolt help

I stripped the head of the bolt that hold the pin in that hilds the c clips
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Old Jan 27, 2012 | 03:46 PM
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From: Mercedes Norte, Heredia, Costa Rica
Car: 1984 Z28 Hardtop
Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
Re: stripped cross pin bolt help

See if you can turn the remnant out with a scriber or pick. Usually they break off at the last thread so there's not too much holding it in.
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Old Jan 27, 2012 | 03:50 PM
  #5  
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Car: 91 Camaro RS
Engine: 5.7 350 TBI
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Re: stripped cross pin bolt help

Wht do you mean?
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Old Jan 27, 2012 | 03:56 PM
  #6  
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From: Ankeny Iowa
Car: 84 Camaro
Engine: 357
Transmission: TH350
Axle/Gears: 4.10's / Strange LSD
Re: stripped cross pin bolt help

Are you saying you rounded the head of the bolt or you broke the head off the bolt?
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Old Jan 27, 2012 | 04:02 PM
  #7  
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Car: 91 Camaro RS
Engine: 5.7 350 TBI
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Re: stripped cross pin bolt help

the head is rounded. its a 5/16 bolt and is in a tight spot
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Old Jan 27, 2012 | 04:12 PM
  #8  
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From: Ankeny Iowa
Car: 84 Camaro
Engine: 357
Transmission: TH350
Axle/Gears: 4.10's / Strange LSD
Re: stripped cross pin bolt help

Hmm, Never had that happen on a pin bolt. I'm guessing you used a 6 point socket, If it was me I would try tapping the next size smaller metric socket on the head, if that doesn't work I would drill a hole in the head and use a easy out. Sorry I couldnt be more help. Maybe someone else will chime in who have ran into that. Good luck.

Mark.
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Old Jan 27, 2012 | 04:28 PM
  #9  
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Car: 1987 SC/1985 TA
Engine: 350/vortec/fitech
Transmission: T56
Axle/Gears: 3.27 9-bolt
Re: stripped cross pin bolt help

There's a tool especially designed to extract these. Got mine from skyway tools: Differential Repair Kit ST 1440
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Old Jan 27, 2012 | 04:39 PM
  #10  
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Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: stripped cross pin bolt help

Originally Posted by whatever84
I'm guessing you used a 6 point socket
My guess is that he didn't use a 6-point--at least I've always used one to good effect; it's the 12-point that usually causes issues. At any rate, tool in post #17 of the link below:

https://www.thirdgen.org/forums/tran...ing-axles.html

JamesC

Last edited by JamesC; Jan 27, 2012 at 04:53 PM. Reason: Senior Moment
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Old Jan 27, 2012 | 04:49 PM
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Car: 91 Camaro RS
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Re: stripped cross pin bolt help

Its all good thanks man
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Old Jan 27, 2012 | 07:37 PM
  #12  
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Car: 1989 camaro rs convertable
Engine: 305 tbi
Transmission: 700r4
Axle/Gears: 7.5"3.42 gears forth gen 2000 camar
Re: stripped cross pin bolt help

Originally Posted by whatever84
. If it was me I would try tapping the next size smaller metric socket on the head,
Mark.
i second this.also sears craftsman makes special sockets that will grab rounded bolt heads.
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Old Jan 27, 2012 | 08:49 PM
  #13  
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Car: 91 Camaro RS
Engine: 5.7 350 TBI
Transmission: t56
Axle/Gears: 4.10
Re: stripped cross pin bolt help

Ok ill give that a try thanks
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Old Jan 28, 2012 | 09:22 AM
  #14  
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Car: 87 IROC L98
Engine: 588 Alcohol BBC
Transmission: Powerglide
Axle/Gears: Ford 9"/31 spline spool/4.86
Re: stripped cross pin bolt help

hammer and a small chisel works for me
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Old Jan 28, 2012 | 10:07 AM
  #15  
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Re: stripped cross pin bolt help

You can also use a lil valve grinding compound on all the sides of the bolt flats for more grip. If your trying to get it out you can use heat to loosen the thread locker 1st. That makes it easier to remove..
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Old Jan 28, 2012 | 01:16 PM
  #16  
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Car: 91 Camaro RS
Engine: 5.7 350 TBI
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Re: stripped cross pin bolt help

The bolt is so seatroyed now ive tried so mny things im gonna try to drill it out
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