Its always something....
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Its always something....
Well tuning is on hold for a little bit.
When i put my engine back together i noticed that the front passenger freeze plug leaked ever so slightly. I noticed it after i basically put the motor back together. I though id just change them out this spring when its not so hard to keep the garage warm.
Well today i went out to do a cold start on the car. And yup the freeze plug is worse now. When i squeeze the radiator hose green shi* shoots out like a squirt gun..... So i suppose i need to fix that pronto. Those steal factory ones are garbage anyways, why couldnt they have been copper? Oh well, since those plugs are cheep im gonna try to replace the ones in the front of the motor and the sides since i can manage to replace them without taking too much off. Ill take my chances on the rear ones since they dont leak as of now(those would not be fun to change)
Why did they even use those plugs in out cars? I find it hard to believe that they would pop out to let ice expand.
When i put my engine back together i noticed that the front passenger freeze plug leaked ever so slightly. I noticed it after i basically put the motor back together. I though id just change them out this spring when its not so hard to keep the garage warm.
Well today i went out to do a cold start on the car. And yup the freeze plug is worse now. When i squeeze the radiator hose green shi* shoots out like a squirt gun..... So i suppose i need to fix that pronto. Those steal factory ones are garbage anyways, why couldnt they have been copper? Oh well, since those plugs are cheep im gonna try to replace the ones in the front of the motor and the sides since i can manage to replace them without taking too much off. Ill take my chances on the rear ones since they dont leak as of now(those would not be fun to change)
Why did they even use those plugs in out cars? I find it hard to believe that they would pop out to let ice expand.
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
Anyone know the size of the plugs?? I cant seem to find out on the net which ones are the correct size.
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
about 34.3 mm right>?
Last edited by fasteddi; Jan 3, 2012 at 11:08 AM.
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
Forget this thread. i got the freeze plugs out. not all of them but the other ones dont leak for now. What a PITA!! They just better not leak after i let the RTV dry for a bit! Or ill be really depressed.
Supreme Member
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Joined: Aug 2009
Posts: 3,670
Likes: 3
From: Elwood, IN
Car: 1986 camaro Sports Coupe
Engine: L31 350
Transmission: 89 700R4
Axle/Gears: 3.42 gov lock
Re: Its always something....
i have never seen a thread go without someone popping in to help. wow
Supreme Member
iTrader: (8)
Joined: Aug 2003
Posts: 7,240
Likes: 6
From: LeRoy, NY
Car: 2003 Hyundai Tiburon GT
Engine: 2.7L V6
Transmission: 6-speed
Axle/Gears: 4.41
Re: Its always something....
Might want to check your engine block for cracks... I haven't had a freeze plug problem in either engine in the 8 years I've had my car. I've lost hoses, the heater control valve, the radiator (and the drain plug at the bottom of it), but never a freeze plug.
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
The block looks good, really when i got that plug out it was basically rusted through. the only reason it wasent leaking so bad before is becasue of all the crap in there that was stopping th coolent from going through the rust holes...Ill look it over again though just to make sure, better safe then sorry.
Seemed like after i took those heads off and ported them and put that cam in there, that i cleared out all the crud out or the coolent that was probly clogging up the corroded freeze plugs that should have been replaced years ago.
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Supreme Member
iTrader: (8)
Joined: Aug 2003
Posts: 7,240
Likes: 6
From: LeRoy, NY
Car: 2003 Hyundai Tiburon GT
Engine: 2.7L V6
Transmission: 6-speed
Axle/Gears: 4.41
Re: Its always something....
Yep... The engine work probably dislodged some of the crud or the rusted portion of the freeze plug, which caused it to leak, obviously. Probably another good reason why the outside of my engine was covered in oil
(it's not anymore).
(it's not anymore). Joined: Mar 2006
Posts: 4,370
Likes: 18
Car: 1973 Datsun 240Z/ 1985 S-15 Jimmy
Engine: Turbo LX9/To be decided
Transmission: 5-speed/T-5
Axle/Gears: R200 3.90/7.5" 3.73
Re: Its always something....
The Welch plugs are used due to the way casting works. You'll likely find that the inner sand core(coolant passages), would have been supported from the outer sand cast through the Welch plug holes. 
They have been mis-named as "freeze plugs" for some reason many years ago.

They have been mis-named as "freeze plugs" for some reason many years ago.
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
I also data logged the idle when in closed loop...i think i finally got the idle VE under control!! Finally, im starting to hate excel!!!

I figured that the casting process had something to do with those "freeze plugs" They seemed basically useless at freeze plugs, way to thick and they dont go in or come out easy.
Supreme Member
iTrader: (8)
Joined: Aug 2003
Posts: 7,240
Likes: 6
From: LeRoy, NY
Car: 2003 Hyundai Tiburon GT
Engine: 2.7L V6
Transmission: 6-speed
Axle/Gears: 4.41
Re: Its always something....
Well, if they went in/came out easily, the 16 PSI the coolant system develops would blow it right back out again...
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
Supreme Member
iTrader: (1)
Joined: Sep 2010
Posts: 1,928
Likes: 1
From: Georgetown TX
Car: Base 91 'bird
Engine: 3.1 v6
Transmission: 4L60
Axle/Gears: 9-bolt 3.27 & PBR
Re: Its always something....
Tuning. Freeze plugs. Excel. Yada yada yada. Where are the videos?!?!?!?!? Isn't Ohio having a mild spell?
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
Not yet its like 20-25 outside..... Its gonna be warmer this week though twards like thursday, friday. Up to a whole 43 degrees!!! Heat! If i get some good datalogging mabey ill shot another vid.
Tuning has me ADDICTED!! Oh man im hooked on it...
Tuning has me ADDICTED!! Oh man im hooked on it...
Senior Member
Joined: May 2010
Posts: 848
Likes: 0
From: Alamogordo, NM
Car: '86 Grand National
Engine: LZ9????
Transmission: 2004R
Axle/Gears: 3.42
Re: Its always something....
holy crap its hard to keep up with all these threads you got going lol
moar vids and get a shot of the stony ridge 420 sign if your on the 'pike out that way lol
moar vids and get a shot of the stony ridge 420 sign if your on the 'pike out that way lol Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
sorry about all the threads....at least there long ones(most of them lotta info..
Ill get the shot of the sign if im over that far, no problem!
Senior Member
Joined: May 2010
Posts: 848
Likes: 0
From: Alamogordo, NM
Car: '86 Grand National
Engine: LZ9????
Transmission: 2004R
Axle/Gears: 3.42
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Supreme Member
iTrader: (1)
Joined: Apr 2008
Posts: 10,401
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From: Utah
Car: 89 RS 89 iroc 87 firebird
Engine: 3.1 Turbo/ 355 twin turbo
Transmission: a4 w/ 4500 stall/ a4 / t5
Axle/Gears: strange s60 /w 3:42's
Re: Its always something....
welcome to my world, when i first put my 3.1 together i blew out 3 diff freeze plugs on 3 diff ocaisions.
was my faukt though as when i did the machine work on the block i never replaced the original plugs as they all looked good
the worst one was the one behind the flexplate i had that one pop out 2 times.
first time my daughters mom drove the car down the track and left the ebrake on overheated the motor and it pushed it out.
the second time when i parked the car for winter i forgot to put antifreeze in the cooling system and it pushed it out and cracked the block in 2 places
was my faukt though as when i did the machine work on the block i never replaced the original plugs as they all looked good
the worst one was the one behind the flexplate i had that one pop out 2 times.
first time my daughters mom drove the car down the track and left the ebrake on overheated the motor and it pushed it out.
the second time when i parked the car for winter i forgot to put antifreeze in the cooling system and it pushed it out and cracked the block in 2 places
Thread Starter
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Its always something....
welcome to my world, when i first put my 3.1 together i blew out 3 diff freeze plugs on 3 diff ocaisions.
was my faukt though as when i did the machine work on the block i never replaced the original plugs as they all looked good
the worst one was the one behind the flexplate i had that one pop out 2 times.
first time my daughters mom drove the car down the track and left the ebrake on overheated the motor and it pushed it out.
the second time when i parked the car for winter i forgot to put antifreeze in the cooling system and it pushed it out and cracked the block in 2 places
was my faukt though as when i did the machine work on the block i never replaced the original plugs as they all looked good
the worst one was the one behind the flexplate i had that one pop out 2 times.
first time my daughters mom drove the car down the track and left the ebrake on overheated the motor and it pushed it out.
the second time when i parked the car for winter i forgot to put antifreeze in the cooling system and it pushed it out and cracked the block in 2 places
wow that not good. I dont wana have those rear ones go out till next winter....i hope. I got plans next year!!! So while th motors out might as well replace all of those crappy old ones. 





