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I really could use some advice....

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Old Jun 19, 2004 | 07:44 PM
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From: Grand Island, NY
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Engine: 305 TPI
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I really could use some advice....

I have been having an issue with what seem to be a lean miss in the 2800-3800 rpm range under part throttle.

I adjusted the blm to 128 (or at least close).

Still have the lean miss.

I finally got my WB going and datalogging.

When in this area the BLM / INT are near 128'ish, however, the
WB is showing lean.

I have no clue what to do, I am stumped...

I have attached part of my data log in this area.

Could someone take a look at it and give me some suggestions

Thanks
Tom

WB Scan.csv
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Old Jun 19, 2004 | 08:14 PM
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Try taking a bunch of timing out.
The goal is running the least amount of timing consistant with max performance.

While a K/S can somewhat reliably detect detonation, it can miss pre-ignition. Running lots of timing, real lean puts alot of heat into the chamber, and makes it real prone to pre-ignition, if not just poor combustion events.
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Old Jun 19, 2004 | 08:19 PM
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A silicon poisoned O2 sensor will cause this. Is this a GM O2 sensor?

RBob.
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Old Jun 20, 2004 | 09:00 AM
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From: Grand Island, NY
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Originally posted by RBob
A silicon poisoned O2 sensor will cause this. Is this a GM O2 sensor?

RBob.
Yes, It is a 1yr old GM heated sensor.

I guess I'll have to get another one.
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Old Jun 20, 2004 | 09:05 AM
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From: Grand Island, NY
Car: 1990 Formula
Engine: 305 TPI
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Originally posted by Grumpy
Try taking a bunch of timing out.
The goal is running the least amount of timing consistant with max performance.

While a K/S can somewhat reliably detect detonation, it can miss pre-ignition. Running lots of timing, real lean puts alot of heat into the chamber, and makes it real prone to pre-ignition, if not just poor combustion events.
I'll try lowering the spark again (I have done this in the past and I got worse with lower spark, I made sure to lower the spark even before this area. Because from your previous posts I am aware that it could have been occuring previous to when I would notice it in the rpms) Where I have it presently was where it seemed to be the best.

The thing that puzzled me was the computer BLMs were near 128 but the WB was lean.

I'll mess with the spark also.
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Old Jun 20, 2004 | 05:54 PM
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From: Grand Island, NY
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Well, New O2 sensor and lowered spark.
(On a side note bought the original O2 sensor from GM had gm sticker and box. The thing was a BOSH sensor! never noticed till I removed it to put the new one in. Couldn't find anything but a Bosh so that is what I had to use)

Do not necessarily notice a lean miss, however, still shows lean on wb and 133 ish in blms.

Shouldn't the computer be compensating for the lean condition and be adding fuel to bring it back to 14.7?

Some times it still is in 16 range.

Here is another short scan
WB2.CSV

Thanks again for any help.
Tom
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Old Jun 20, 2004 | 06:31 PM
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From: In reality
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Originally posted by novass
How big of combustion chambers are you running?.
Can you cut and past your timing, and VE tables?.

38+d at 70K/Pa sounds really excessive to me.
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Old Jun 20, 2004 | 08:22 PM
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From: Grand Island, NY
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Originally posted by Grumpy
How big of combustion chambers are you running?.
Can you cut and past your timing, and VE tables?.

38+d at 70K/Pa sounds really excessive to me.
They are now back to the stock spark tables.
I have port and polished 58cc World Torquer cast iron heads, stock pistons in the 305.

You still think I have too much spark? Even though these are the stock tables? I am keeping an open mind.... (Would this be causing the lean condition I see on the wide band?)

I REALLY appreciate the help.




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Old Jun 20, 2004 | 09:04 PM
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Do not necessarily notice a lean miss, however, still shows lean on wb and 133 ish in blms.

Shouldn't the computer be compensating for the lean condition and be adding fuel to bring it back to 14.7?
Sounds like you fixed the lean miss with the O2. I don't think you have a problem. 133blms just means the computer is able to maintain 14.7 (because blms are within range). The lean condition might be perfectly normal. Sometimes one can over-tune ....


on a sidenote, do you think lean condition occurs when you are moving the gas pedal? Kind of a situation for AE?
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Old Jun 20, 2004 | 09:40 PM
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a miss fire will show up as lean on both a WB02 and the stock o2 sensor and in the ECM fuel trim. when excessive amount of O2 goe past the sensor it thinks lean. Missfire = Lots of oxygen no fuel burned.

O2 sensor is a negative coefficient of oxgen content.



0 millvolts = pure air ( from atmosphere) no fuel

999 millivolts indacte lack of oxygen or to much fuel


So with this in mind and having known large cams to cuase false lean conidiotns due to valve overlap i could say that turn off the stock 02 set ECM fo OL by changing the min temp for CL operation to something like 150C and just tune the thing till it runs good at a reasonable AFR i do this alot BTW
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Old Jun 20, 2004 | 10:55 PM
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From: Grand Island, NY
Car: 1990 Formula
Engine: 305 TPI
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Originally posted by 11sORbust
on a sidenote, do you think lean condition occurs when you are moving the gas pedal?
I removed the part of the scan data where I lifted my foot in deceleration. I know it went lean here do to cutting off of the fuel. So that is not even in the second set of scan data.

The pedal was consistantly applied.
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Old Jun 20, 2004 | 11:01 PM
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From: Grand Island, NY
Car: 1990 Formula
Engine: 305 TPI
Transmission: WC T5
Originally posted by funstick
a miss fire will show up as lean on both a WB02 and the stock o2 sensor and in the ECM fuel trim. when excessive amount of O2 goe past the sensor it thinks lean. Missfire = Lots of oxygen no fuel burned.

O2 sensor is a negative coefficient of oxgen content.



0 millvolts = pure air ( from atmosphere) no fuel

999 millivolts indacte lack of oxygen or to much fuel


So with this in mind and having known large cams to cuase false lean conidiotns due to valve overlap i could say that turn off the stock 02 set ECM fo OL by changing the min temp for CL operation to something like 150C and just tune the thing till it runs good at a reasonable AFR i do this alot BTW
Tuning in OL was my fall back position. Overall the car preforms well. However, seeing the lean 16 ish afr got me concerned. Even the lean miss was hardly noticable, I am sure no one would have noticed it as a passanger, possibly even as a one time driver of my car most would not have even noticed it.

So from what I you are suggesting is that possibly my ignition system my be leading to some of this?
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Old Jun 21, 2004 | 07:21 AM
  #13  
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novass,,,
where did those fuel and spark tables,
come from?

contact
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Old Jun 21, 2004 | 10:53 AM
  #14  
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From: Grand Island, NY
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Engine: 305 TPI
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Originally posted by contactpatch
novass,,,
where did those fuel and spark tables,
come from?

contact
Spark AXXC stock tables for 305 manual bin

VE tables are mine tuned via blm feedback
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Old Jun 21, 2004 | 01:25 PM
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From: Chasing Electrons
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I took the second log posted and graphed the O2 value (divided by 100) and the WB value together. They actually don't look too bad. A good portion of the graph tracks right along averaging a 14.7:1 AFR.

Two things come to mind: what are the O2 window values (calibration points) programmed into the ECM. And, how well is the ECM reading and translating the WB AFR output.

Connecting a WB to an ECM and retaining accurate readings can be tricky. Depending upon the WB output voltage range only a few millivolts can change the displayed AFR.

That and the ECM is only an 8-bit ADC. This gives 20mV per bit.

RBob.
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Old Jun 21, 2004 | 02:15 PM
  #16  
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From: Grand Island, NY
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Originally posted by RBob

Two things come to mind: what are the O2 window values (calibration points) programmed into the ECM. And, how well is the ECM reading and translating the WB AFR output.
Where would I determine the 02 window values in the super 8dm1.ecu?

And how might i use these to change where the ecm sees a "proper" o2/blm amount.

I will check the output of the wb with my digital volt meter and compare it to the value that the ecm is outputting.


Thanks for you help RBob!
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Old Jun 22, 2004 | 08:18 AM
  #17  
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From: Chasing Electrons
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Originally posted by novass
Where would I determine the 02 window values in the super 8dm1.ecu?

And how might i use these to change where the ecm sees a "proper" o2/blm amount.

I will check the output of the wb with my digital volt meter and compare it to the value that the ecm is outputting.


Thanks for you help RBob!
There are two tables and a set of constants for the O2 window value:

{edit: table info deleted due to being invalid. See my next post a little further down}

RBob.

Last edited by RBob; Jun 23, 2004 at 06:51 PM.
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Old Jun 22, 2004 | 12:06 PM
  #18  
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What does each table do?

UPPER ZERO ERROR REF FOR SLOW O2 R/L vs MAP

for this table. is this the point that the ecm toggles around that is concidered stoich (BLM 128)?

FAST O2 R/L THRESHOLD vs MAP

How is this table different? What is meant by fast/slow?

053 mvdc, DIFF TO MAKE R/L WINDOW (FAST O2)

Is This is the amount of millivolts that can be +- from that table value to be concidered stoich?

Just trying to lean what each section means.

Thanks
Tom
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Old Jun 22, 2004 | 03:16 PM
  #19  
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From: Grand Island, NY
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Originally posted by novass
I will check the output of the wb with my digital volt meter and compare it to the value that the ecm is outputting.
I checked the wb with the dvm and there is a difference but when it reads lean it is still lean. As an example where it might read 16.8 it probably is closer to 16.1.

But it is still lean.
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Old Jun 23, 2004 | 08:29 AM
  #20  
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From: Grand Island, NY
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did some open loop runs. Holy crap was there a difference in the 2500-4000 rpm range!!

The front of the car actually lifted noticably and it screamed thru that rpm range where before it would seem like it would take "forever" to get thru the range.

However, I would still like feed back on changing the O2 range so that I can put the computer back into the loop.

Does any one becides Rbob know?

Last edited by novass; Jun 23, 2004 at 08:31 AM.
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Old Jun 23, 2004 | 07:12 PM
  #21  
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From: Chasing Electrons
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$8D O2 window tables

Just spent some time figuring out the $8D mask O2 window tables. The hac has a few errors in this regard. I edited my previous reply on this topic.

Here are some constants and tables:

Code:
L849C:	FCB	 12 	;  53 mvdc, DIFF TO MAKE R/L WINDOW (FAST O2)
			; 
L849D:	FCB	 23 	; 100 mvdc, DIFF R/L WHEN AIR DIVERTED


;=======================================
; UPPER THRESHOLD FOR SLOW O2 R/L vs MAP
;
;
; TBL = O2 VOLTS * 266
;=======================================

;--------------------------------------
; 		O2 	; Kpa MAP
;--------------------------------------
L84A2:	FCB	140 	;  20
	FCB	148 	;  30
	FCB	152 	;  40
	FCB	132 	;  50
	FCB	132 	;  60
	FCB	132 	;  70
	FCB	132 	;  80
	FCB	132 	;  90
	FCB	132 	;  100


;=======================================
; LOWER THRESHOLD FOR SLOW O2 R/L vs MAP
; 
;
; TBL = O2 VOLTS * 266
;=======================================

;--------------------------------------
; 	          O2 	; Kpa MAP
;--------------------------------------
L84AB:	FCB	120 	;  20
	FCB	128 	;  30
	FCB	132 	;  40
	FCB	112 	;  50
	FCB	112 	;  60
	FCB	112 	;  70
	FCB	112 	;  80
	FCB	112 	;  90
	FCB	112 	;  100

;=======================================
; FAST O2 R/L THRESHOLD vs MAP
;
; +- L859C
;
; TBL = O2 VOLTS * 266
;=======================================

;--------------------------------------
; 		O2 	; MAP KPa
;--------------------------------------
L84B4:	FCB	130 	;  20
	FCB	138 	;  30
	FCB	142 	;  40
	FCB	122 	;  50
	FCB	122 	;  60
	FCB	122 	;  70
	FCB	122 	;  80
	FCB	122 	;  90
	FCB	122 	; 100
So what do they do? The fast O2 table at L84B4 is used to discover the direction the O2 sensor is moving, and hence the AFR. The value at L849C is used to create a small window. The term at L849C is both subtracted and added to this table in order to create upper and lower boundries.

This FAST O2 R/L table thresholds are used to increment the x-cnts, reset proportional gains duration and for AFR direcction detection.

The oter two tables (UPPER and LOWER SLOW O2) form the boundries that the O2 sensor must cross into in order to hold the INTegrator at a constant value. The O2 ONLY needs to travel within either the upper or lower boundry. It does not need to cross both.

The term at L849D is subtracted from all of the three table values. According to the code/comments this occures whenever the air pump air is being diverted to the atmosphere. I do not know if this is exactly true or not.

Notice that the FAST R/L table values typically sits inbetween the two SLOW O2 tables.

The table at L84F6 is also used to adjust the lookups from the three O2 tables listed above (it is subtracted).

RBob.
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Old Jun 23, 2004 | 08:49 PM
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:hail:

You are awsome!!

Thank you very much for the informative response!

It is going to take me a bit to digest it.

I really want to get this to work so that I can get the blms to 128 around the correct readings I am getting from the wb.

Thanks again.

I will post how my progress goes.
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Old Jun 25, 2004 | 11:13 AM
  #23  
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From: Grand Island, NY
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Just would like to check my thought process.

1st of all I plan on tuning all of my ve with wb to get as close to possible to 14.7 under non pe

Then use the above tables to bring the stock sensor to 128 blms to correspond with the ve tables I have set using the wb.

Now for the tables.

as the o2 volts go up it is getting leaner... correct?

so my thought is I need to shift the values in the tables down, since I was lean using the stock o2

My plan was to take all three tables and where I was experiencing lean readings those map readings lower the numbers in all three tables. Keeping all the fast 02 in the middle.

so say:

At 40 Kpa
Upper threshold to say 150
Lower threshold to say 130
And Fast o2 to say 140

Would my thinking be correct?

Feed back would be appreciated.
Thanks
Tom
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Old Jun 25, 2004 | 12:04 PM
  #24  
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From: Chasing Electrons
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A NB O2 is richer as the voltage goes up. So you want to raise the O2 table terms.

If the engine is running w/o the air pump be sure to set the term at L849D to 0 and to set the air pump divert enable temperature to 151C (At L839A). Double check the data logs to be sure that it is always in divert mode.

150 / 226 = 664 mV, which is on the rich side of 450 mV.
130 / 226 = 575 mV

So those terms seem to be a good place to start.

RBob.
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Old Jun 25, 2004 | 03:56 PM
  #25  
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From: Grand Island, NY
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Thanks for the feed back..

will post my results so others may lean from my experience.
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Old Jul 11, 2004 | 09:55 PM
  #26  
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From: Grand Island, NY
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Well here is what I did.

I tuned the car with the WB in open loop so all of the cruse/part throttle/no pe full throttle areas were darn near 14.7.

Use Traxon's AFR Tuner to get my PE areas about 12.7.

The car runs great in open loop!

now I tried to adjust to O2 swings using the areas above...
would not work out for me, here is why.

During alot of my part throttle areas I was in 30 and 40 MAP, even in the area I was originally having problems in the 3-4000 rpm range at part throttle.

So here was the delema, the areas that were low in the rpm range were "seen" by the stock NB as right on BLM 128 and the areas in the higher RPM Ranges was seen as lean. Here is the Kicker both were in the same MAP range so when I changed the swing points for the O2 in the 30 40 ranges it thru off the lower rpm areas when the upper areas began to get closer.

So..... It is running so good in open loop, I am going to stick with it.
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Old Sep 11, 2004 | 04:57 PM
  #27  
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What about weather condition changes and water temp changes?

How does the WB datalog look for the above condition changes when running full time open loop?
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Old Sep 11, 2004 | 07:18 PM
  #28  
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I blieve that even in open loop the tables that deal with coolant temp and MAT temp are in use.

I only drive my car in nice weather, my data logs of the WB have been pretty consistant.

Maybe an "expert" could chime in on the coolant and MAT stuff, either saying ya or nay.
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Old Sep 15, 2004 | 09:24 AM
  #29  
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Are you still using PE?

Using full time open loop is starting to become more appealing.
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