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tutorial of custom cable instalation

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Old Apr 27, 2005 | 07:09 PM
  #1  
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tutorial of custom cable instalation

I took pics of the installation of my new cables but there are a bunch of pics. where can I post all of the pics and the instructions without the 3 pics. restrain.
they are the ones that you cut to make them fit.
these are them:
Attached Thumbnails tutorial of custom cable instalation-wires01.jpg  
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Old Apr 27, 2005 | 07:12 PM
  #2  
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put them on a cardomain site. Then when you go to your car domain page, right click on the picture you want, select properties, then copy the web address for it. When you come back to post, just click IMG in the reply and paste the images address.
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Old Apr 27, 2005 | 07:14 PM
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Yea thats the thing, I dont have a car domain.
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Old Apr 27, 2005 | 07:36 PM
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just sign up for one, they are free.
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Old Apr 27, 2005 | 07:51 PM
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that or host them on imageshack.us...free and quicker than cardomain..
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Old Apr 27, 2005 | 08:19 PM
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If the pictures have technical merit, like a tutorial, then feel free to post them. The 3 pic rule was put in place to put an end to the "here are 25 different angles of my new rims" posts. So as long as its teaching people and not a bunch of shots of what the wires look like, then go ahead
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Old Apr 27, 2005 | 09:22 PM
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Ok, I will post them up tomorrow since Ive left work allready.
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Old Apr 28, 2005 | 05:15 PM
  #8  
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1. tool (this tool came with the wires, is use to separate the outside ruber from the inside wire. youll see what I mean on the pics. later on.)
2. shrinking plastic (heat them up with a lighter & they shrink)
3. plastic boot
4. metal that goes inside the plastic boot
5. heat shields (thise goes over the wire & protects it form the heat of the headers. this spesific ones can widstand up to 1,200 F. & I got them from Summit #TAY2560)
6. greace (comes with the wires)
7. wire
Attached Thumbnails tutorial of custom cable instalation-wires2.jpg  
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Old Apr 28, 2005 | 05:23 PM
  #9  
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8. gloves (my fingers started hurting after a while so I recomend them)
9. clamp tool (I got this one at Pep boys, is for an 8MM wire but they worked for my 10MM ones)
10. lighter (any lighter or hair drier will work)
11. knife
12. pen (need one to mark the spot were to cut the wire)
13. scissors (this were my wifes kitchen scissors. shhhh!)
Attached Thumbnails tutorial of custom cable instalation-wires3.jpg  
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Old Apr 28, 2005 | 07:08 PM
  #10  
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From: Manati, PR
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Ok, here we start:

First take one wire out (the instructions say to start with the longest one & work your way donw & to only do one at a time, so that you dont mix them).
Now install one of the new wires on the plug & run the cable all the way to the distributor.
Attached Thumbnails tutorial of custom cable instalation-1putwire.jpg  
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Old Apr 28, 2005 | 07:11 PM
  #11  
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When you are shure of the lenght & path of the wire, make a mark on the wire to know where is soposed to end.
Attached Thumbnails tutorial of custom cable instalation-2markwire.jpg  
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Old Apr 28, 2005 | 07:19 PM
  #12  
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Remove the wire to work on it. Look for the mark & cut about an inch after it. (youll see why later)
Attached Thumbnails tutorial of custom cable instalation-3scissorcut.jpg  
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Old Apr 28, 2005 | 07:22 PM
  #13  
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Now cut around the center wire with the knife, at the spot where you first marked the wire. (make shure not to cut the center metal wire)
Attached Thumbnails tutorial of custom cable instalation-4knifecut.jpg  
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Old Apr 28, 2005 | 07:29 PM
  #14  
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Now you have about an inch of the cable sticking out.
Attached Thumbnails tutorial of custom cable instalation-5wire.jpg  
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Old Apr 28, 2005 | 07:33 PM
  #15  
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Now stick the metal tool (#1). Between the black ruber & the white plastic. About an inch down.
Attached Thumbnails tutorial of custom cable instalation-6sticktool.jpg  
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Old Apr 28, 2005 | 07:34 PM
  #16  
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This is how it should be looking by now.
Attached Thumbnails tutorial of custom cable instalation-7looktool.jpg  
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Old Apr 28, 2005 | 07:42 PM
  #17  
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From: Manati, PR
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Take the metal tool out and bring the black ruber material down so that the white part is exposed.
Attached Thumbnails tutorial of custom cable instalation-8lookwire.jpg  
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Old Apr 28, 2005 | 08:50 PM
  #18  
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Pull the center wire back & put the metal pice (#4) on top of it so that it lands on the white part of the cable.
Attached Thumbnails tutorial of custom cable instalation-wireway.jpg  
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Old Apr 28, 2005 | 08:53 PM
  #19  
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Now clamp it down. (since the clamping tool I found was meant for an 8MM wire & my wires were 10MM I had to play with it a bit. Notice the 3 pics. Im posting)
Attached Thumbnails tutorial of custom cable instalation-9clamp1.jpg  
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Old Apr 28, 2005 | 08:54 PM
  #20  
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clamp
Attached Thumbnails tutorial of custom cable instalation-11clamp2.jpg  
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Old Apr 28, 2005 | 08:59 PM
  #21  
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From: Manati, PR
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& camp
Attached Thumbnails tutorial of custom cable instalation-10clamp3.jpg  
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Old Apr 28, 2005 | 09:05 PM
  #22  
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From: Manati, PR
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Pull the black ruber back up on top of the clamp you just made & this is what it should look like:
Attached Thumbnails tutorial of custom cable instalation-12metalboot.jpg  
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Old Apr 28, 2005 | 09:11 PM
  #23  
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Put the heat shrinking plastics(#2) on top of where the cable ends and the metal comes out & apply some heat. (watch it shrink & be carefull not to damage the wire with the fire.)
Attached Thumbnails tutorial of custom cable instalation-13fire.jpg  
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Old Apr 28, 2005 | 10:25 PM
  #24  
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this is a good writeup and should be made an article , but this looks like work id rather just pay the extra money for ones that are allready cut and done.
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Old Apr 28, 2005 | 10:48 PM
  #25  
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From: Manati, PR
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Slide the heat shield now before the rubber boot goes in.
Attached Thumbnails tutorial of custom cable instalation-14heatprotector.jpg  
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Old Apr 28, 2005 | 10:51 PM
  #26  
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Now this is when the greace comes handy. Lube the metal part and the hole of the ruber boot and press hard as hell.
Attached Thumbnails tutorial of custom cable instalation-15boot.jpg  
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Old Apr 28, 2005 | 10:53 PM
  #27  
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plug the wire back in to the sparkplugs & lower the heatshield so that it protects the cable from the headers.
Attached Thumbnails tutorial of custom cable instalation-16heatprotector2.jpg  
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Old Apr 28, 2005 | 10:55 PM
  #28  
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From: Manati, PR
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Plug the other end to the distributor and your done.
Attached Thumbnails tutorial of custom cable instalation-17laststep.jpg  
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Old Apr 28, 2005 | 11:01 PM
  #29  
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I still dont have a picture of the finished product because the custom separators I orderd were backorder, but as soon as I get them I will post a picture so you guys can see the benefit of doing it like this. The easy way is to buy them precut but they dont fit or look like this will when everythng is done.
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Old Apr 29, 2005 | 12:03 AM
  #30  
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no offense but i think this is one of the most pointless things ive ever seen. Putting together spark plug wires is not rocket science, thats why they come with a little instruction manual. If you cant figure out how to do this you prolly shouldnt be working on your car.

you should also mention that its a much better idea to use a heat gun then fire to do the heat shrink. But if you cant use heat shrink then you need to not be driving a car let alone working on one.

lol each one of these paragraphs is an edit. This definitly does not warrant this amount of bandwidth for all those photos. Go put them on car domain ya lazy sod.

Last edited by 19doug90; Apr 29, 2005 at 12:05 AM.
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Old Apr 29, 2005 | 12:28 PM
  #31  
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Originally posted by 19doug90
no offense but i think this is one of the most pointless things ive ever seen. Putting together spark plug wires is not rocket science, thats why they come with a little instruction manual. If you cant figure out how to do this you prolly shouldnt be working on your car.

you should also mention that its a much better idea to use a heat gun then fire to do the heat shrink. But if you cant use heat shrink then you need to not be driving a car let alone working on one.

lol each one of these paragraphs is an edit. This definitly does not warrant this amount of bandwidth for all those photos. Go put them on car domain ya lazy sod.
Ive got a link for you : http://www.google.com/search?q=bitch+whine+moan

Alex thanks for prividing a reall hands on how to, others may find it usefull. (I just buy the premade ones )
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Old Apr 29, 2005 | 12:55 PM
  #32  
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Originally posted by 19doug90
no offense but i think this is one of the most pointless things ive ever seen. Putting together spark plug wires is not rocket science, thats why they come with a little instruction manual. If you cant figure out how to do this you prolly shouldnt be working on your car.

you should also mention that its a much better idea to use a heat gun then fire to do the heat shrink. But if you cant use heat shrink then you need to not be driving a car let alone working on one.

lol each one of these paragraphs is an edit. This definitly does not warrant this amount of bandwidth for all those photos. Go put them on car domain ya lazy sod.
Wow, that was productive and insightful.

Some folks are new to cars and could use the tips, let alone a picture tells 1000 words.

If you are truly concered about bandwidth (and not just trying to use a new word you just learned), how about deleting your useless post?
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Old Apr 29, 2005 | 01:42 PM
  #33  
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dispite what some people think i thought it was helpful info.. i have never cut my own wires.. i always bought precut sets..
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Old Apr 29, 2005 | 04:46 PM
  #34  
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From: Your neighbor's hood, MD
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Originally posted by 18inchboyds
this is a good writeup and should be made an article , but this looks like work id rather just pay the extra money for ones that are allready cut and done.
Cut to fit wires look 100 times better than precut wires could ever hope to. With cut to fit wires you do not have the goobs of extra wire looping around.

After buying a cut to fit set, I would never buy a premade set again for a SBC. LT1/LS1/ford 4.6L is a different story though.
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