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Projector retrofit inside(w/pics)

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Old Apr 24, 2009 | 12:25 AM
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Projector retrofit inside(w/pics)

If this belongs in the "fabrication" topic.Mods please move, if needed.Anyway,I started with escalade/jag/vette projectors.These are from a jag.Valeo brand, single xenon, 2.5dia,6 3/4 long,D1s style lamps.I taped over the side vents with some chrome duct tape.

Next, ebay "fake" projector 4656 headlamps.Most of it wont be used.

Cut back half for projector retrofit.Flanges glassed on.Made from a plain ol cardboard box.Cut to fit headlamp opening.Notice the two black lines/markers on the sides of the corrugated piece.These match the cutoff.Make them level on the headlamps for proper alignment of the projector.


Check for fitment issues

More to come.Should be done in a day or two

Last edited by 84 1LE; Dec 23, 2019 at 01:09 AM.
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Old Apr 24, 2009 | 06:43 PM
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Re: Projector retrofit inside(w/pics)

Very cool project. How much are you going to have to cut the Camaro's light bar to fit those?
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Old Apr 24, 2009 | 07:56 PM
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Re: Projector retrofit inside(w/pics)

Thanks, I wont have to cut anything on the car.At most i may need to enlarge the hole on the headlight bucket to accommodate the projectors.
Buckets cut to fit projectors.

Last edited by 84 1LE; Dec 23, 2019 at 01:11 AM.
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Old Apr 24, 2009 | 10:58 PM
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Re: Projector retrofit inside(w/pics)

how did you seperate the glass lens from the housing

Last edited by CaliChevyLover; Apr 25, 2009 at 09:07 AM.
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Old Apr 25, 2009 | 10:59 PM
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Re: Projector retrofit inside(w/pics)

That should look tight..
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Old Apr 25, 2009 | 11:53 PM
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Re: Projector retrofit inside(w/pics)

Will that fiberglass be able to withstand the heat from the projectors?
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Old Apr 26, 2009 | 12:15 AM
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Re: Projector retrofit inside(w/pics)

Originally Posted by RevItUpZ28
Will that fiberglass be able to withstand the heat from the projectors?
The ebay lamp housings are composite,lense is glass.Ive no doubt the fiberglass will hold.HIDs run cooler than incandescent bulbs, plus they'll have lots of ventilation

Originally Posted by CaliChevyLover
how did you seperate the glass lens from the housing
I used a x-acto knife to cut the adhesive.From both out & inside the housing.

Last edited by 84 1LE; Dec 23, 2019 at 01:12 AM.
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Old Apr 26, 2009 | 08:21 AM
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Re: Projector retrofit inside(w/pics)

Wow, they look good. Can't wait to see some installed pics.
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Old Apr 26, 2009 | 09:51 AM
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Re: Projector retrofit inside(w/pics)

sweet man....i have some projectors layin around i was thinking the same thing....jus neva had the time to do it......but now i will......i already have hids in the iroc jus no projector....
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Old Apr 26, 2009 | 10:09 AM
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Re: Projector retrofit inside(w/pics)

wow cant wait to see them on the car
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Old Apr 26, 2009 | 01:13 PM
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Re: Projector retrofit inside(w/pics)

how was teh process of resealing them?
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Old Apr 26, 2009 | 04:21 PM
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Re: Projector retrofit inside(w/pics)

Looks cool, waiting to see the final pics!
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Old Apr 26, 2009 | 08:21 PM
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Re: Projector retrofit inside(w/pics)

Done,I will try a night time pic later on.

Headlight buckets.Left stock, Right modified.

Back view.

Last edited by 84 1LE; Dec 23, 2019 at 01:16 AM.
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Old Apr 26, 2009 | 08:22 PM
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Re: Projector retrofit inside(w/pics)

Originally Posted by CaliChevyLover
how was teh process of resealing them?
I used liquid nails, but any adhesive thats bonds to glass should work fine.

Last edited by 84 1LE; Dec 23, 2019 at 01:17 AM.
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Old Apr 26, 2009 | 09:48 PM
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Re: Projector retrofit inside(w/pics)

i would get two more projectors and do the hi beams....even if you dont wire them in....or use the ebay fake projector ones in there....it will look better.....
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Old Apr 26, 2009 | 09:49 PM
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Re: Projector retrofit inside(w/pics)

looks great! nice work.

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Old Apr 26, 2009 | 10:03 PM
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Re: Projector retrofit inside(w/pics)

Originally Posted by Charged350
i would get two more projectors and do the hi beams....even if you dont wire them in....or use the ebay fake projector ones in there....it will look better.....
I may do that in the near future.I also have two hi beam projectors i can try to fit.Ill wait & see though.Right now i like the way it looks.
Behind car, beam goes out 2 lanes from each side!

Last edited by 84 1LE; Dec 23, 2019 at 01:18 AM.
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Old Apr 27, 2009 | 10:12 AM
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Re: Projector retrofit inside(w/pics)

could u pm me with more info on where u got the projectors from...and the process of wiring them up?
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Old Apr 27, 2009 | 11:04 AM
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Re: Projector retrofit inside(w/pics)

Hey, that mod came out pretty cool.Good job.
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Old Apr 27, 2009 | 11:07 AM
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Re: Projector retrofit inside(w/pics)

wow... wanna help me do my car
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Old Apr 27, 2009 | 11:11 AM
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Re: Projector retrofit inside(w/pics)

Originally Posted by 92purplehaze
wow... wanna help me do my car
Im open for business.Seriously, PM me if your interested.
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Old Apr 27, 2009 | 11:16 AM
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Re: Projector retrofit inside(w/pics)

Originally Posted by CaliChevyLover
could u pm me with more info on where u got the projectors from...and the process of wiring them up?
PM sent.
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Old Apr 27, 2009 | 12:03 PM
  #23  
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Re: Projector retrofit inside(w/pics)

Very cool! I bought the same lights for my car.I had to return a set because the brackets that hold the projector on had popped off.
You did a really nice job with them!
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Old Apr 27, 2009 | 12:18 PM
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Re: Projector retrofit inside(w/pics)

Thanks, cost around one bill(4-09).
Projectors $77
Fake proj $25
Adhesive $5
Paint $5

Additional mods: (11-10)
4 Halos $87
4 Shrouds $66
Hi-beam fake proj $26
I had the Xenarc kit prior,
but if needed.
DDM:basic kit $40
(not included)
D2S lamps $20
Adapters $20
Harness $20
Misc $20
Total:$411
Labor! dont ask!

Last edited by 84 1LE; Dec 27, 2010 at 11:33 AM.
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Old Apr 27, 2009 | 11:30 PM
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Re: Projector retrofit inside(w/pics)

Looks great! I might have to try this, unless you're willing to sell some already done.
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Old Apr 28, 2009 | 10:55 PM
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Re: Projector retrofit inside(w/pics)

Dont have any pre-built.Since Ive no idea what projectors one would like to use.Also just for labor Id say around $100!
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Old Apr 29, 2009 | 07:27 AM
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Re: Projector retrofit inside(w/pics)

Where did you pick up the projectors and the housings up for so cheap? And was that including the bulbs? What did you do about the ballasts and the wiring?
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Old Apr 29, 2009 | 02:27 PM
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Re: Projector retrofit inside(w/pics)

ebay.Ballast/harness are on the bumper support.Bulbs came with the xenarcs.

Last edited by 84 1LE; May 3, 2009 at 07:39 PM.
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Old May 3, 2009 | 05:59 PM
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Re: Projector retrofit inside(w/pics)

awesome skills dude
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Old May 3, 2009 | 07:51 PM
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Re: Projector retrofit inside(w/pics)

Glad you like it.
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Old May 3, 2009 | 08:03 PM
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Re: Projector retrofit inside(w/pics)

sadly that would never fit my KARR I have H6052's. but I have Hella E-Codes
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Old May 3, 2009 | 08:06 PM
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Re: Projector retrofit inside(w/pics)

Where there's a will there's a way.Maybe that that exact projector, but another.I put even bigger projectors in my triumph.The amount of space on that(or any) bike is smaller than most cars.
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Old May 25, 2009 | 09:51 PM
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Re: Projector retrofit inside(w/pics)

how much would you sell a premade set for? im actually very interested, ive always wanted projector for my car
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Old May 25, 2009 | 10:51 PM
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Re: Projector retrofit inside(w/pics)

PM sent
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Old Jun 1, 2009 | 03:10 PM
  #35  
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Re: Projector retrofit inside(w/pics)

These looks really good, this is actually something I want to do someday.

Which cheapy projector housings did you use?
I've seen a few on ebay, did yours have the city light in it?

I don't really want it, and not sure if after I cut out the hole for the projector if it will still be there or not.

I would rather just get a housing that doesn't have them to start with.

could you send me a link to the ones you bought?

Thanks
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Old Jun 1, 2009 | 03:39 PM
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Re: Projector retrofit inside(w/pics)

These are the lamps.His prices have gone up a bit.They have the city light, but that portion is eliminated when cutting the lamp for the projector mod.
http://cgi.ebay.com/ebaymotors/77-82...lenotsupported
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Old Jun 1, 2009 | 04:18 PM
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Re: Projector retrofit inside(w/pics)

Originally Posted by 84 1LE
These are the lamps.His prices have gone up a bit.They have the city light, but that portion is eliminated when cutting the lamp for the projector mod.
http://cgi.ebay.com/ebaymotors/77-82...lenotsupported
$5 .... seriously ?
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Old Jun 1, 2009 | 04:29 PM
  #38  
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Re: Projector retrofit inside(w/pics)

Originally Posted by omnipotentgoku
$5 .... seriously ?
plus $19 shipping lol

but that's about the same price as the ones I was looking at once you add in the shipping.
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Old Jun 1, 2009 | 04:30 PM
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Re: Projector retrofit inside(w/pics)

Starting price was 1.99, BIN was 2.99, shipping is the same(ins req).I dont think he charged me tax either.
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Old Jun 1, 2009 | 04:35 PM
  #40  
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Re: Projector retrofit inside(w/pics)

just got me a pair, this is something I've been wanting to do for awhile but I couldn't find 4x6 lights to do the retro.

Now need to find me some projectors.
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Old Jun 1, 2009 | 04:41 PM
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Re: Projector retrofit inside(w/pics)

For ebay, just go to "lighting & lamps" category.The type "projectors" in the search bar.You will get OEM projectors in the results.The other methods you will see TONS of aftermarket ****, plus hundreds of the fakes as well.
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Old Jun 1, 2009 | 06:06 PM
  #42  
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Re: Projector retrofit inside(w/pics)

Good work on the fab. Always a fan of people custom making things they want when they're not available, or at least not at a good price.

...that being said though, and I know I'm in the minority, but I've felt no matter how much technology and R and D goes into it light, it's still just that. LIGHT. ...and short of blinding oncoming traffic, and being able to see ALL THE WAY TO YOUR DESTINATION.... ...there's no real need for "better" light.

Like I said, I know my opinion is in the minority, and it's just that, an opinion. Either way, nice work.
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Old Jun 1, 2009 | 06:41 PM
  #43  
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Re: Projector retrofit inside(w/pics)

If your blinding traffic its more likely your lamps are NOT aimed properly.Projectors, well project light in the proper place.That combined with proper aiming of the headlights is better for everyone.No need to be driving around blinding oncoming traffic & thats my opinion!.
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Old Jun 1, 2009 | 07:00 PM
  #44  
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Re: Projector retrofit inside(w/pics)

Originally Posted by 84 1LE
If your blinding traffic its more likely your lamps are NOT aimed properly.Projectors, well project light in the proper place.That combined with proper aiming of the headlights is better for everyone.No need to be driving around blinding oncoming traffic & thats my opinion!.
exactly!

Properly aimed HID projectors, is such an improvement over halogen sealed beam, there is no comparison really.

Like 1le said, if you're blinding other drivers, then they are not aimed properly. Quality projectors will have a cutoff, which keeps most of the light on the ground and out of the eyes of oncoming traffic. Some even have levelers built in too.
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Old Jun 1, 2009 | 08:50 PM
  #45  
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Re: Projector retrofit inside(w/pics)

Properly aimed HID projectors, is such an improvement over halogen sealed beam, there is no comparison really.
I've been driving for almost 20 years and have never had problems seeing where I was going at night.

Like I said though, it's all good and I admire the work. The mere fact that I even HAVE my Iroc is an exercise in desire, not necessity, so far be it for me to begrudge anyone for doing anything they want to do!!!
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Old Jun 1, 2009 | 09:33 PM
  #46  
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Re: Projector retrofit inside(w/pics)

Originally Posted by Abubaca
I've been driving for almost 20 years and have never had problems seeing where I was going at night.

Like I said though, it's all good and I admire the work. The mere fact that I even HAVE my Iroc is an exercise in desire, not necessity, so far be it for me to begrudge anyone for doing anything they want to do!!!

yea i would of aggred with you a while back, but drive a car with real good headlights, it actually makes a huge diff, i never figured it, till i got a hold of a good set of headlights now headlights is my first up grade to any car/truck or whatnot i buy
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Old Jun 4, 2009 | 01:13 PM
  #47  
rocz's Avatar
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From: iowa city, ia
Car: 88 IROC-Z 91 RS
Engine: 358 in the roc 305 in the rs
Transmission: 700's
Re: Projector retrofit inside(w/pics)

Originally Posted by 84 1LE
These are the lamps.His prices have gone up a bit.They have the city light, but that portion is eliminated when cutting the lamp for the projector mod.
http://cgi.ebay.com/ebaymotors/77-82...lenotsupported
is the lens glass on these lights
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Old Jun 4, 2009 | 02:52 PM
  #48  
84 1LE's Avatar
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From: Oyth
Car: 89RS vert
Engine: Erod
Transmission: 4L65e
Axle/Gears: BW, 3.27
Re: Projector retrofit inside(w/pics)

Yes
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Old Jun 4, 2009 | 03:03 PM
  #49  
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Tpx
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Joined: Jun 2008
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From: Cypress, CA
Car: 1982+1988 Z28 Camaros
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Re: Projector retrofit inside(w/pics)

wow I'm impressed. I think it turned out exceptional. Great work!
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Old Oct 17, 2009 | 11:42 PM
  #50  
DeathMetalTony's Avatar
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From: Ventura County, California
Car: 2002 GS300 Sport Design
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Re: Projector retrofit inside(w/pics)

Hey Rick,

Nice work bro I would love a pair of these.

Tony.
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