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High Output "booster" pump going out?

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Old Nov 27, 2006 | 01:36 PM
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Car: '85 TA
Engine: Aluminum Fuelie
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High Output "booster" pump going out?

I was working on a stock '86 305 HO T/A, and I just replaced the mechanical fuel pump due to the old one leaking. After doing some other things (one of them replacing the oil PSI gauge, otherwise nothing mechanical/electrical) I took it for a drive. It ran fine for a short time on normal acceleration (for me = slow and easy) and then I noticed it acted like it wasn't getting enough fuel to maintain the rpm's. Slowing down remedied the problem, but going up a hill made it die (presumably after the fuel in the carb bowls were used up). I managed to get it started again after a while, but it wouldn't go anywhere until after 10-15 minutes of the engine idling. I managed to get it up the hill, where it died again, only to have let it idle some more until it would go the rest of the way.

I checked the pressure fuel line, and it wasn't squirting out as much gas as I had experienced when I had replaced the mechanical fuel pump. My guess is that the in-tank booster pump is dying, as it can't provide enough power to pump gas up a hill to the mechanical pump. If so, can this "booster" pump be replaced with a standard Walbro 255, or is it something different than TBI/TPI pump units?
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Old Nov 27, 2006 | 02:59 PM
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Car: 82 Berlinetta/57 Bel Air
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Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
It's of similar design to TPI/TBI units.
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Old Nov 27, 2006 | 04:18 PM
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From: Littleton, CO USA
Car: 82 Berlinetta/57 Bel Air
Engine: L92/LQ4 (both w/4" stroke)
Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
Originally Posted by super_kev
I was working on a stock '86 305 HO T/A...
According to the tech data linked from the TGO homepage, only 74 of those were made. A rare 'Bird indeed. . .
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Old Nov 27, 2006 | 04:43 PM
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Ok great, so I'll just order up a standard Walbro 255 and replace it. Thanks.
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Old Nov 28, 2006 | 08:19 AM
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Ok, just ordered a pump. But I'm thinking... would the 255's high pressure output (I'm guessing 50-60 psi?) be bad going into the mechanical pump that puts out 4-5psi on a good day?

Edit: I talked with the place where I ordered the pump (non-sponsor) and they mentioned the 255 was only for fuel injected applications. I can't find anyone that seems to supply a fuel pump for vin G applications...

Last edited by super_kev; Nov 28, 2006 at 10:04 AM.
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Old Nov 28, 2006 | 11:39 AM
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From: Littleton, CO USA
Car: 82 Berlinetta/57 Bel Air
Engine: L92/LQ4 (both w/4" stroke)
Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
The pump used in the HO 350 Camaro Conversion Kit that installs a 355 HP ZZ4 350 crate engine is GM p/n 25168719. www.gmpartsdirect.com lists it for $42.15 plus shipping.

The kit also used a pressure reg 10185094. The stock mechanical pump has a return line that will also regulate pressure.
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