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Heavy Duty Relay

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Old Jan 15, 2004 | 02:13 PM
  #1  
tanayast's Avatar
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Joined: Jan 2003
Posts: 77
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From: Michigan
Car: 1992 Chevrolet Camaro RS
Engine: 5.0L (305ci) TBI V8
Transmission: 4-Speed Automatic O/D
Axle/Gears: 9-bolt Borg Warner, 3.70 posi
Heavy Duty Relay

Hi,

I own a 92 Camaro RS with 305 TBI. The car had a single cooling fan setup and I'm upgrading it to dual fan setup (Got used from a salvaged Z-28). Is there a HEAVY DUTY relay that I can buy so I can run both fans on one relay therefore eliminating the need to splice / solder new wires?

Any help is appreciated!
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Old Jan 16, 2004 | 01:55 AM
  #2  
MdFormula350's Avatar
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Joined: Nov 2001
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From: Maryland; USA
i would just do what the stock setup does and you two separate ones so if one went bad for some reason you still would have some sort of cooling.
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Old Jan 16, 2004 | 12:35 PM
  #3  
Danno's Avatar
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Joined: Aug 2001
Posts: 1,896
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From: Warrington, PA USA
Car: "02 z-28
Engine: LS-1
Transmission: 4L60E
You can use a single relay if you want, but it must be capable of at least 50 amps peak current. Tyco makes some pretty heavy duty ones, I switched both my fan relays to the tyco mini series. It was some work as I had to replace the connectors but I now have both relays mounted in the same place as was my primary cooling relay. They make stackable sockets that snap together. Best place to try would be a truck repair place, they generally have them on hand.
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Old Jan 16, 2004 | 03:21 PM
  #4  
tanayast's Avatar
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Joined: Jan 2003
Posts: 77
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From: Michigan
Car: 1992 Chevrolet Camaro RS
Engine: 5.0L (305ci) TBI V8
Transmission: 4-Speed Automatic O/D
Axle/Gears: 9-bolt Borg Warner, 3.70 posi
So each motor draws approximately 25 amps then?
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Old Jan 16, 2004 | 03:50 PM
  #5  
Danno's Avatar
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From: Warrington, PA USA
Car: "02 z-28
Engine: LS-1
Transmission: 4L60E
At startup the fan motor may draw up to 20 amps, then it settles down to around 6-10 amps running. It really depends on the fan motor itself-bearing condition etc.
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Old Jan 16, 2004 | 05:44 PM
  #6  
Petes 84Z28's Avatar
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Joined: Jul 1999
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From: out of my mind; be back in 5 minutes....
Car: 1989 Firebird Formula
Engine: Internal Combustion
Transmission: Completed
Axle/Gears: ones that turn.
When I first tested my electric fan after swapping it in, it blew a 25A fuse on startup. I've switched to using a 30A circuit breaker with no troubles since.

Pete
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Old Jan 16, 2004 | 06:10 PM
  #7  
tanayast's Avatar
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Joined: Jan 2003
Posts: 77
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From: Michigan
Car: 1992 Chevrolet Camaro RS
Engine: 5.0L (305ci) TBI V8
Transmission: 4-Speed Automatic O/D
Axle/Gears: 9-bolt Borg Warner, 3.70 posi
The fuse in my car is okay, but I already burned 2 relays. The plastic around prong 'E' was burned black and melted a little. Not to mention the smell too....

I unplugged one of the fans and it runs okay, but kinda defeat the purpose of having 2 fans. The reason I put 2 fans is because during summer, with stock single fan, the car temp gauge would almost reach 3/4 mark in traffic.

The Delco relay number is 15-8240, and GM part numer is 14089936. Anyone knows if there is an upgrade for this part?
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Old Jan 17, 2004 | 06:40 AM
  #8  
Danno's Avatar
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Joined: Aug 2001
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From: Warrington, PA USA
Car: "02 z-28
Engine: LS-1
Transmission: 4L60E
The older relays suffered from an inherent design problem, after they cycled a hundred or so times the contact armature would warp causing a misalignment with the contacts when it would close generating heat sometimes to the point of overheating the socket contacts. NAPA has a redesigned relay, GM also carries it under the same part#. It can be identified by "made in China" on the top. Believe it or not it internally is entirely different and holds up much better. Never put in a relay into a socket that is burnt or has a bad contact, that will also cause premature failure.
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