replacing heater core....big job???
Thread Starter
Junior Member
Joined: Jul 2009
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From: Wichita, Kansas
Car: 1985 Z28
Engine: 305ci 4barrel
Transmission: 5-speed
replacing heater core....big job???
my heater core started leaking this week, big puddle of anti=freeze in passenger side of interior..........has anyone had to do this recently? is it a big job? any tips? thanks, rick (85 Z28 btw)
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From: Concordia Kansas
Car: 1987 Iroc Z 1990 RS 1991 RS
Engine: 454 soon 496
Transmission: Soon T56
Axle/Gears: 308 Posi
Re: replacing heater core....big job???
Well I will be putting a new heater core in myself. What i did just TEMPORARY. was bypass the heater core. Its a simple fix get 2 nipples and a clamp on the water pump and one on the manifold. To change it i heard its a bit of a hassle. But once out not to bad. Do this its cheap bypass it so it don't put your car down for operation. and then slowly get it out and if you can't at least you can still drive.
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From: Columbus Ohio
Car: 91 Z28,64ImpalaSS4094spd,67 Galaxy
Engine: Dart 415Profiler hd,cmprlrs,Hlly750
Transmission: Built 700R4, 3200 stall
Axle/Gears: 3:89 Moser 9"
Re: replacing heater core....big job???
OK I am joining the club! My heater core is bypassed and I have a new one just haven't put it in yet! Any tips?
Joined: Aug 1999
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From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: replacing heater core....big job???
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From: TX/FL
Car: 88 GTA/86 C20 Burb/91 325i
Engine: L98/454/M20
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Axle/Gears: 3.27 9-bolt/3.73 14 Bolt/3.73 IRS
Re: replacing heater core....big job???
I pulled the heater core on my '87 T/A last weekend, and I'm putting a new one in my '87 Formula this weekend, not too bad once you figure out what's going on.
Here's a basic rundown of what has to be done.
1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.
It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.
-Levi
Here's a basic rundown of what has to be done.
1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.
It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.
-Levi
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From: Pigeon Forge ,TN
Car: Firebird
Engine: 2.8 v/6
Transmission: t/5
Axle/Gears: open/3.42
Re: replacing heater core....big job???
I pulled the heater core on my '87 T/A last weekend, and I'm putting a new one in my '87 Formula this weekend, not too bad once you figure out what's going on.
Here's a basic rundown of what has to be done.
1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.
It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.
-Levi
Here's a basic rundown of what has to be done.
1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.
It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.
-Levi
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: replacing heater core....big job???
As the link I posted above points out, you shouldn't have to remove the dash on 82-86 models.
JamesC
JamesC
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From: Pepperell, MA
Car: 1987 Trans Am
Engine: LQ9/L92
Transmission: 4L60E
Re: replacing heater core....big job???
I didn't have to remove the dash in my 89 RS either. You just have to feel around a bit for that last upper screw, but its doable without hacking anything.
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From: forest hill md
Car: 89 formula
Engine: 305tpi
Transmission: t-56
Axle/Gears: ford 9" 4.11s
Re: replacing heater core....big job???
on my 89 formula i was able to remove to map pocket and get a long 1/4 in extension with a swivel socket through a hole behind the pocket to get to the upper bolts, it only ended up taking about an hour
Thread Starter
Junior Member
Joined: Jul 2009
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From: Wichita, Kansas
Car: 1985 Z28
Engine: 305ci 4barrel
Transmission: 5-speed
Re: replacing heater core....big job???
thanks everyone for the responses and input. special thanks to JamesC for providing the link. that was very helpful! doesn't sound like it as big a job as my Haynes manual makes it out to be........i'll let ya know! LOL, rick
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From: High plains of NM
Car: 89 Firebird
Engine: L98
Transmission: T-56
Axle/Gears: 3.73
Re: replacing heater core....big job???
What ever you do don't block the heater line off. Use one of the lines to make a bypass.
Thread Starter
Junior Member
Joined: Jul 2009
Posts: 68
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From: Wichita, Kansas
Car: 1985 Z28
Engine: 305ci 4barrel
Transmission: 5-speed
Re: replacing heater core....big job???
yeah, i already bypassed the heater core temporarily so we could drive it til i had time to do the repairs. i simply connected the two hoses together at the firewall with a 3/4 x 5/8 fitting.......rick
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From: CT
Car: 1988 Iroc
Engine: 5.7L
Transmission: '96 T56, Hurst Shifter, Mech VSS
Axle/Gears: 3.45 9 Bolt
Re: replacing heater core....big job???
Im part of the heater core bypass club. When i redo my interior, im doing mine.....not looking froward to it.
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From: arlington, tx
Car: 90 z28
Engine: 355 with hsr
Transmission: t56
Axle/Gears: 3.73 posi
Re: replacing heater core....big job???
i did mine, there's a screw on the plastic housing that's hard to reach and after an hour or more i just broke off the plastic with a sharp chisel and hammer.
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
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Posts: 1,592
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From: Syracuse NY
Car: 84 Z-28
Engine: 305 HO
Transmission: r-700
Axle/Gears: 3:73
Re: replacing heater core....big job???
IGNORE ALL THE ABOVE METHODS !
No need to drop the column, remove dash, ducting or the heater "suitcase" !!!!!!!!!!!!!!!
Did my 84 with AC in less than a hour this way:
1. Remove heater hoses in engine compartment.
2. Remove right side "hush panel" under dash.
3. Remove cover from heater/ac box. 5? screws that are easy to reach and remove!
NOW your looking at the heater core !
There may me a metal triangle shaped metal piece holding it in place. Remove.
4. pull out old core.
5. Insert new core, line up hose connections so they go thru the holes in the firewall. Your gonna need a friend and 2 long 3/8 extensions and slip them thru
the firewall holes and into the core pipes to guide them thru the firewall holes.
Sometimes you may have to bend/tweek them a bit to guide them thru the
firewall. Sorta the hardest part of the job !!!!!!!!!!!!!!!
6. Reassemble but don't install the hush panel and core cover yet so you can
check for leaks inside.
7. If no leaks install the core cover/retainer and hush panel.
DONE!
Got my brand X replacement core at the local Advance Auto big box parts place
for $35 bucks. Its great after not having heat for 2 years because I was afraid
of the posts I had read of having to tear apart the whole dash to replace the
core and it ended up being a piece of cake instead!
No need to drop the column, remove dash, ducting or the heater "suitcase" !!!!!!!!!!!!!!!
Did my 84 with AC in less than a hour this way:
1. Remove heater hoses in engine compartment.
2. Remove right side "hush panel" under dash.
3. Remove cover from heater/ac box. 5? screws that are easy to reach and remove!
NOW your looking at the heater core !
There may me a metal triangle shaped metal piece holding it in place. Remove.
4. pull out old core.
5. Insert new core, line up hose connections so they go thru the holes in the firewall. Your gonna need a friend and 2 long 3/8 extensions and slip them thru
the firewall holes and into the core pipes to guide them thru the firewall holes.
Sometimes you may have to bend/tweek them a bit to guide them thru the
firewall. Sorta the hardest part of the job !!!!!!!!!!!!!!!
6. Reassemble but don't install the hush panel and core cover yet so you can
check for leaks inside.
7. If no leaks install the core cover/retainer and hush panel.
DONE!
Got my brand X replacement core at the local Advance Auto big box parts place
for $35 bucks. Its great after not having heat for 2 years because I was afraid
of the posts I had read of having to tear apart the whole dash to replace the
core and it ended up being a piece of cake instead!
Last edited by sonjaab; Nov 9, 2009 at 12:23 AM.
Supreme Member
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From: Columbus Ohio
Car: 91 Z28,64ImpalaSS4094spd,67 Galaxy
Engine: Dart 415Profiler hd,cmprlrs,Hlly750
Transmission: Built 700R4, 3200 stall
Axle/Gears: 3:89 Moser 9"
Re: replacing heater core....big job???
Just did mine today, easy money! That top screw is a little rough, but not that bad...ahhh! Heat aagain!!
Senior Member
Joined: Nov 2009
Posts: 419
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Car: 1986 Trans Am
Engine: 5.0
Transmission: 700r4
Axle/Gears: beats me
Re: replacing heater core....big job???
I did mine in 45 minutes yesterday. I didn't put in the upper screw....screw it.
Heat is a wonderful thing
Heat is a wonderful thing
Supreme Member
Joined: Jan 2009
Posts: 1,126
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From: Columbus Ohio
Car: 91 Z28,64ImpalaSS4094spd,67 Galaxy
Engine: Dart 415Profiler hd,cmprlrs,Hlly750
Transmission: Built 700R4, 3200 stall
Axle/Gears: 3:89 Moser 9"
Re: replacing heater core....big job???
Took me alittle over an hour, had to go get antifreeze...
Re: replacing heater core....big job???
You guys are skipping over the hardest part for me. Getting to the core inside the car was a piece of cake. Did it about 20 years ago in my 72 Monte Carlo, and it was just as easy as I remembered. The impossible part I am having is getting off the heater hose from the firewall. The hose that is on the right when looking at the firewall (Driver's side) only comes out a little bit and makes a 90 degree turn behind the engine block. the lower clamp on this hose is completely inaccesable on my '87 T/A. Any advice as to how to get this off. I'll probably cut it off, but I'm worried about fastening a new hose in it's place since that clamp is hard to get to. Let me know what you guys have done.
Supreme Member
Joined: Jan 2009
Posts: 1,126
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From: Columbus Ohio
Car: 91 Z28,64ImpalaSS4094spd,67 Galaxy
Engine: Dart 415Profiler hd,cmprlrs,Hlly750
Transmission: Built 700R4, 3200 stall
Axle/Gears: 3:89 Moser 9"
Re: replacing heater core....big job???
I just used a 1/4" drive ratchet w/a 5/16" socket and a 2" extension??? Not a problem, Firebirds may be different? I dunno?
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Joined: Mar 2009
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From: Akron, OH... Home of LeBron James!
Car: 86 Iroc-z/ 98 Grand Prix GTP 2dr
Engine: 305...for now/ Supercharged 3800 V6
Transmission: 700R4/ 4T65E-HD
Axle/Gears: 3:23 / 2:93
Re: replacing heater core....big job???
Its not that big of a job. But make sure you do it right the first time and make sure the heater core is good. I tried to be cheap and use my friends old heater core out of his 86 Iroc and it ended up leaking two weeks later
lol. So i just went to auto zone and bought a new one for $28 and its been fine ever since.
oh and make sure you clean up all the antifreeze off of your floor cause it smells terrible and it makes your windows fog up pretty bad. Good luck!
lol. So i just went to auto zone and bought a new one for $28 and its been fine ever since.
oh and make sure you clean up all the antifreeze off of your floor cause it smells terrible and it makes your windows fog up pretty bad. Good luck! Junior Member
Joined: Oct 2007
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From: Shoreline East Haven, Connecticut
Car: '92 Z28
Engine: 350 TPI L98
Transmission: 700R4
Axle/Gears: 10 Bolt / 3.23
Re: replacing heater core....big job???
From what I could remember back in 1988....on an '83 T/A and recently on a '91 Firebird.
I removed the passenger seat for my back to start the process for easier heater core removal.
Dash pad and right side speaker removed to access the hole for that elusive screw on top of the housing.
Kick panels removed and that ECM was in the way just to get access to the heater core.
Worst time I had was figuring out what screw went where and finding the duct doors & foam gaskets worn out entirely but I was a novice then.
It's time someone should have a video on YouTube no? One can only wish.
I removed the passenger seat for my back to start the process for easier heater core removal.
Dash pad and right side speaker removed to access the hole for that elusive screw on top of the housing.
Kick panels removed and that ECM was in the way just to get access to the heater core.
Worst time I had was figuring out what screw went where and finding the duct doors & foam gaskets worn out entirely but I was a novice then.
It's time someone should have a video on YouTube no? One can only wish.
Joined: Jan 2008
Posts: 189
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From: Tallahassee, Fl
Car: 84 z28 h.o./ 92 rs
Engine: 305 h/o /3.1 v6
Transmission: hybird turbo 350/t5 bog warner
Axle/Gears: non posi 3.73 / ls 3.42
Re: replacing heater core....big job???
i did my heater core today and it was easy the haredst part was getting my bypass unhooked ! i didnt wanna cut the heater hose but i did iam happy i did it myself ! it was way faster using the seatless method lmao ! it was a breezy did it in a hour ! had to bend the new chepo core just like the old one and and it fit after a lil wigglin in !
few pics
old heatercore

new heatercore

heater core matchin (the bending)
before the bend

after the bend

iam post more pic in the next post !
few pics
old heatercore

new heatercore

heater core matchin (the bending)
before the bend

after the bend

iam post more pic in the next post !
Joined: Jan 2008
Posts: 189
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From: Tallahassee, Fl
Car: 84 z28 h.o./ 92 rs
Engine: 305 h/o /3.1 v6
Transmission: hybird turbo 350/t5 bog warner
Axle/Gears: non posi 3.73 / ls 3.42
Re: replacing heater core....big job???
heres some shots of the location for the core !








Joined: Jan 2008
Posts: 189
Likes: 0
From: Tallahassee, Fl
Car: 84 z28 h.o./ 92 rs
Engine: 305 h/o /3.1 v6
Transmission: hybird turbo 350/t5 bog warner
Axle/Gears: non posi 3.73 / ls 3.42
Re: replacing heater core....big job???



just put the hoses back on a run the engine and check for leaks .
if everything is ok button everything back up !
good luck !
its not bad as it seems just stay calm take breaks if you have too and remeber think outside the box some time ! on my 84 z28 i used the manual and it took me around 6 hr to do this and today it took me a hour good luck !
Joined: Jan 2008
Posts: 189
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From: Tallahassee, Fl
Car: 84 z28 h.o./ 92 rs
Engine: 305 h/o /3.1 v6
Transmission: hybird turbo 350/t5 bog warner
Axle/Gears: non posi 3.73 / ls 3.42
Re: replacing heater core....big job???
just a side note this install was on a 92 camaro rs i dont know about firebirds !
but my v8 84 z28 and my v6 92 rs was the same ! thanks for all the help fellas !
but my v8 84 z28 and my v6 92 rs was the same ! thanks for all the help fellas !
Thread Starter
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Joined: Jul 2009
Posts: 68
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From: Wichita, Kansas
Car: 1985 Z28
Engine: 305ci 4barrel
Transmission: 5-speed
Re: replacing heater core....big job???
well, i started this thread, and i finally got around to doing this job tonight. i have to say....overall, it wasn't that big of deal. i probably had the old core out of the car within 30 minutes of starting to work on it. the biggest probs were getting the new core back in and stabbing it through the firewall (ended up needing a second person to help guide it through the holes) and gettin the top screw back on the cover. bottom line... not that big of a job, and definitely not as big of a job that my haynes manual suggests that it is. later models may be more involved, but my 85 is pretty easy to get to, without removing dash, etc. thanks to everyone who contributed to this thread, rick
Joined: Jan 2008
Posts: 189
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From: Tallahassee, Fl
Car: 84 z28 h.o./ 92 rs
Engine: 305 h/o /3.1 v6
Transmission: hybird turbo 350/t5 bog warner
Axle/Gears: non posi 3.73 / ls 3.42
Re: replacing heater core....big job???
thats what were her for rick good luck with your camaro !
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From: Loves Park/Rockford
Car: 2000CamaroSS,69 Camaro SS,91 Camaro
Engine: 383
Transmission: TH 400
Axle/Gears: Stock
Re: replacing heater core....big job???
I did mine since it was leaking on the carpet. Now my carpet is Yellow form the antifreeze I guess removing the dye.
Do I have to remove the carpet to re dye the area?
Do I have to remove the carpet to re dye the area?
Joined: Sep 2009
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From: Spokane WA
Car: 92 Lingenfelter Z28 articwhite
Engine: Aluminum 615BBC
Transmission: Th400wbrake/curri entps9" locker
Axle/Gears: 4.11/4.30/4.56
Re: replacing heater core....big job???
anybody ever take a heater core and Have the right size AN fittings installed..
of topic but sorta thinking im going to try this
you know so it looks like the 8 AN on a NOS Blow down tube.
have been thinking about this for some time.. as my lines are a PITA to get to with the tranny dipstick and harnes...this way you could install say a 90 elbow and run the lins away from the eng..
just need to flair the Heater core lins after the parts are installd on them.
should work...
what do you think
maby 10 AN have to see what size fits best
of topic but sorta thinking im going to try this
you know so it looks like the 8 AN on a NOS Blow down tube.
have been thinking about this for some time.. as my lines are a PITA to get to with the tranny dipstick and harnes...this way you could install say a 90 elbow and run the lins away from the eng..
just need to flair the Heater core lins after the parts are installd on them.
should work...
what do you think

maby 10 AN have to see what size fits best
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Joined: Nov 2009
Posts: 9
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From: South Florida
Car: 1987 IROC Z
Engine: 5.7 TPI
Transmission: 700R4
Axle/Gears: Borg Warner 3.27
Re: replacing heater core....big job???
I pulled the heater core on my '87 T/A last weekend, and I'm putting a new one in my '87 Formula this weekend, not too bad once you figure out what's going on.
Here's a basic rundown of what has to be done.
1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.
It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.
-Levi
Here's a basic rundown of what has to be done.
1. Remove Radio Pod and stereo.
2. Remove dash pad, and lower dash trim
3. drop steering column
4. remove big nuts on the bottom and small screws that hold the dash itself in place
6. swing out dash from passenger side, you should now see the heater box under the dash
7. remove heater hoses from engine side of firewall.
8. remove the four screws holding the core inside the heater box
9. reverse to reassemble.
It's not a bad job at all, give yourself about 5 hours and you'll be done no matter how slow you work. Even on my old '78 that I had to drop the inner fender to change, I've never owned a car that was worth going without a heater because it was too hard to change.
-Levi
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Joined: Jul 2006
Posts: 615
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From: Warrenton, VA
Car: 1987 Camaro IROC-Z
Engine: LS1
Transmission: LS1 T56
Axle/Gears: Richmond 3.73
On Probation


Joined: Apr 2007
Posts: 1,592
Likes: 18
From: Syracuse NY
Car: 84 Z-28
Engine: 305 HO
Transmission: r-700
Axle/Gears: 3:73
Re: replacing heater core....big job???
SH.............Just scroll back thru the thread and see my post !
NO removing the dash pad or dash face, NO removing the computer,
NO dropping the column, No removing the radio pod,
yada, yada and it DIDN'T take me no 5 HOURS either!
NO removing the dash pad or dash face, NO removing the computer,
NO dropping the column, No removing the radio pod,
yada, yada and it DIDN'T take me no 5 HOURS either!
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