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Knocking the crap out of a catalytic converter?

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Old Jan 1, 2007 | 07:14 AM
  #1  
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Car: 1991 Pontiac Trans Am GTA
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Knocking the crap out of a catalytic converter?

I was wondering how hard it was to gut a catalytic converter and if it was worth it. Looking for a nice mean sound from a TPI 305 with 80 series flowmaster cat back on it. And I was wondering what are the 4 tubes running from the catalytic converter on my 1991 Trans Am GTA???
Old Jan 1, 2007 | 12:52 PM
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that is just a ceramic chemical designed to heat up and contunue to burn unburned carbons...you can just blow that stuff out by hitting it with a hammer and a big pry bar. its like breakin up a brick.
Old Jan 1, 2007 | 01:27 PM
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I dont know about four tubes. You should just have one small tube on the driver's side of the cat. That is for the air from the smog pump that heats up the cat and makes it do its job better.
Gutting the cat with a Flowmaster muffler makes it sound like crap, in my opinion. Unless the cat is already plugged up or damaged, just leave it there. Save up for a "high-flow" aftermarket cat like from Magnaflow and keep the car legal and the air clean.
Old Jan 1, 2007 | 03:25 PM
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Don't bother just gutting it if you're not going to put a pipe through it.
Old Jan 2, 2007 | 08:04 AM
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Hello guys, I am reading this and see the clogged up cat line, I was told mine was clogged by a Pontiac engine builder when he heard how low the car sounded and how average the power is. Mine is a '91 TPI 305 Formula, is that true that the cats get clogged, mine has 40,005 miles on it as of today (original) but car was stored for years by original owner. Also, can I take the 4 bolts off cat and remove without going to a shop and how do I clean it up, PLEASE HELP, Thank you! Andy
Old Jan 2, 2007 | 09:00 PM
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Gutted cat here with a Flowmaster and headers.

'87 305 TPI sounds great. I have to change the factory exhaust on my 9k mile '89

A long drill bit will help save your knuckles busting the convertor material up. Drill it full of holes then beat on it and it will fall apart easily.
Old Jan 3, 2007 | 08:29 AM
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Spray some water in the cat and when your hammering it out you won't get all that dust in your face. Just a thought. -Nick.
Old Jan 3, 2007 | 10:05 AM
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Knocking the crap out

I have heard of taking the cat off the car and soaking it in gas. Then the "stuff" inside almost falls out... Is there any truth there? Also, is there a cat that i can use off a 350 for my lg4.(to breath better)
Old Jan 3, 2007 | 01:49 PM
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Okay, stupid question: If you're going to all that work to ruin a cat, why don't you just remove it? A piece of straight pipe will flow better than either a gutted cat or a cat with a pipe through it.

For the highjack question about LG4's: Get headers, cat, & cat-back for '86-'90 TPI single cat application. Just a cat isn't going to help enough to justify the expense.
Old Jan 3, 2007 | 04:33 PM
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Originally Posted by five7kid
Okay, stupid question: If you're going to all that work to ruin a cat, why don't you just remove it? A piece of straight pipe will flow better than either a gutted cat or a cat with a pipe through it.

To pass the "visual" inspection. Here in Buffalo, we have a visual but no sniffer.
Old Jan 3, 2007 | 04:46 PM
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Originally Posted by IROCThe5.7L
To pass the "visual" inspection. Here in Buffalo, we have a visual but no sniffer.
YEP, I get a kick out of the inspection guys who turn and look at the car when I pull in. It is a little loud...lol

They look under the hood then look under the car.
That cat in my car doesn't need nine lives it will never clog or wear out and I highly doubt it will ever rust out.
Old Jan 3, 2007 | 05:43 PM
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Originally Posted by IROCThe5.7L
To pass the "visual" inspection. Here in Buffalo, we have a visual but no sniffer.
Awhile back, a member talked about putting the cat shields around a piece of pipe to pass visual. . .
Old Jan 3, 2007 | 06:08 PM
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Originally Posted by five7kid
Awhile back, a member talked about putting the cat shields around a piece of pipe to pass visual. . .


It's so much easier, that's how I roll...
Old Jan 3, 2007 | 06:45 PM
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Originally Posted by brodyscamaro


It's so much easier, that's how I roll...
That'll work if the inspector is BLIND !

Done enough of these to know that won't fool anybody, let's be real here. If your vehicle does not get a visual inspection you'll do fine with that but if anybody looks your in trouble.
Old Jan 3, 2007 | 09:04 PM
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The pipe thru the cat flows the same a s a straight pipe...I dont think they ever have looked under mine here in Texas...They do sniff tho, and look under the hood....
Old Jan 3, 2007 | 10:40 PM
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i have a buddy that hollowed out his cat, and it made a huge difference in sound with the 80 series, but it would backfire as if a gun was going off
Old Jan 4, 2007 | 11:43 AM
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Originally Posted by brodyscamaro


It's so much easier, that's how I roll...

Where did you get yours?
Old Jan 4, 2007 | 12:29 PM
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Originally Posted by Gallileo60
The pipe thru the cat flows the same a s a straight pipe...
Not quite. The OD has to be the same size at the cat inlet/outlet ID, so it is by defination smaller than a piece of straight pipe in place of the cat.
Old Jan 4, 2007 | 05:47 PM
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Originally Posted by Jetmeck
That'll work if the inspector is BLIND !

Done enough of these to know that won't fool anybody, let's be real here. If your vehicle does not get a visual inspection you'll do fine with that but if anybody looks your in trouble.
You're wrong. I don't feel like telling you why, but different quality of work yields different results...
----------
Originally Posted by IROCThe5.7L
Where did you get yours?
On my Camaro I bought a Catco cat and cut the heat shields off. They were only spot welded in 4 places. I sold the cat, and welded the heat shields around my 3" piece of pipe. It looked 100% exactly like a regular Catco converter.

On my truck I removed the converters, gutted them, and used a horizental band saw to cut the cats in half. Cut then ends off until they would fit around 3" pipe, and then welded them up. These don't look as good as my Camaro's setup, but it does its job without fail...

Last edited by brodyscamaro; Jan 4, 2007 at 05:52 PM. Reason: Automerged Doublepost
Old Jan 5, 2007 | 07:50 PM
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Call me crazy, but an LB9 with a Flowmaster will never sound mean no matter what you do to it. Youre not going to go any faster. I think thats how thirdgens get a bad name a lot of times...because of the stupid hillbilly stuff some people do to them
Old Jan 5, 2007 | 09:01 PM
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Originally Posted by five7kid
Not quite. The OD has to be the same size at the cat inlet/outlet ID, so it is by defination smaller than a piece of straight pipe in place of the cat.
Well ive seen them done where the pipe was the same size as the exhaust the cat was modded, then brazed all the way around..Unless you REALLY look carfully, you can not tell, but this way it does flow exactly the same, cuz it is the same...I hope I explained that right..lol...Tom
Old Jan 6, 2007 | 05:52 PM
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I just had my cat removed today and put 2 1/2" pipe in it's place. Now the car runs better, but the sound is almost the same. Stock 305 here. Andy
Old Jan 7, 2007 | 10:40 PM
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Originally Posted by brodyscamaro
You're wrong. I don't feel like telling you why, but different quality of work yields different results...
...
Who do you think you are talking, an 18 year old ? Absolutely no way you'll fool anybody ESPECIALLY when they know what to look for.
Old Jan 8, 2007 | 09:00 AM
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Originally Posted by Jetmeck
Who do you think you are talking, an 18 year old ? Absolutely no way you'll fool anybody ESPECIALLY when they know what to look for.
I've fooled them many years in a row now

Like I said my Catco "cat" was EXACTLY like the real thing, I had those shields heli-arced.
Old Jan 8, 2007 | 09:09 AM
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anyone else ever notice how guys with fast cars are often trying to quiet them down, while guys with slow cars are trying to make theirs louder??
Old Jan 8, 2007 | 09:34 AM
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No, cause i see plenty of "loud" "fast" cars at the drag strip all the time. Car shows its the same thing...

Maybe its just cause my car is slow.

...damn your cocky.
Old Jan 8, 2007 | 09:55 AM
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Originally Posted by Stevo
No, cause i see plenty of "loud" "fast" cars at the drag strip all the time. Car shows its the same thing...

Maybe its just cause my car is slow.

...damn your cocky.
im not just cocky, im also rude, crude, and socially unacceptable.

also, i eat babies.
Old Jan 8, 2007 | 06:20 PM
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Old Jan 10, 2007 | 09:43 PM
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If I look into my cat when removed should I be able to see straight through with no obstructions or should I see packing or something?
Old Jan 10, 2007 | 10:22 PM
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You will see the catalysts....
Old Jan 12, 2007 | 07:20 AM
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Why hasn't anyone brought up a Hi flow cat? There like 48$ you wont loose anypower that you will even notice. Plus emissions and visual you will pass.

On top of all that your cars gonna smell like *** if you remove the cat...
Old Jan 14, 2007 | 01:55 AM
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Originally Posted by brodyscamaro
I've fooled them many years in a row now
The ONLY ones your fooling are the ones not looking. You know as well as I do most shops won't even look under there. If they do you are toast.
----------
Originally Posted by MrDude_1
anyone else ever notice how guys with fast cars are often trying to quiet them down, while guys with slow cars are trying to make theirs louder??

Had thought about it but your right.......

Last edited by Jetmeck; Jan 14, 2007 at 01:56 AM. Reason: Automerged Doublepost
Old Jan 14, 2007 | 05:47 PM
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Originally Posted by crrllmich
Why hasn't anyone brought up a Hi flow cat? There like 48$ you wont loose anypower that you will even notice. Plus emissions and visual you will pass.

On top of all that your cars gonna smell like *** if you remove the cat...
what u mean smell like ***? my car doesnt smell like exhaust, it smells sweet and oily. and exhaust doesnt have a smell, thats how ppl die, this isnt propane.
Old Jan 14, 2007 | 05:55 PM
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It's not hard to fool inspectors. Whatever gets the job done doesn't really matter, but the truth is any competent inspector can smell a difference- I'm not sure if that counts as visual or not. In the US there's a fine if you remove one anyway. Hi-flow cat is the only way to go IMO. And yes, a cat-less car does smell like a** (once again IMO).
Old Jan 14, 2007 | 06:29 PM
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Its not IMO it smells like crap.... burn gas and stick your face in it I am sure it smells good.
Old Jan 14, 2007 | 07:28 PM
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Originally Posted by Jetmeck
The ONLY ones your fooling are the ones not looking. You know as well as I do most shops won't even look under there. If they do you are toast.
So tempted to ignore you, but whatever...

Every single time I've ever gone in for inspection or witnessed one they've bent down, laid down, or looked up to check for a converter.
Old Jan 14, 2007 | 09:57 PM
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Originally Posted by crrllmich
Its not IMO it smells like crap.... burn gas and stick your face in it I am sure it smells good.
well if you gut the cat and install the cat, or remove the cat and replace it with a straight pipe, i still dont understand how u can smell burning gas unless your exhaust tips go into the cab.
Old Jan 14, 2007 | 10:05 PM
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Originally Posted by Gramps
well if you gut the cat and install the cat, or remove the cat and replace it with a straight pipe, i still dont understand how u can smell burning gas unless your exhaust tips go into the cab.
If a tree falls in the woods, does it make a sound?

Just because you don't smell it doesn't mean other people aren't looking at you as if you were a ******.
Old Jan 14, 2007 | 10:06 PM
  #39  
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Don't know about you but id like nice fresh air with the t-tops off and the windows down.

I don't get why you guys feel its such a great idea to not run a cat? Whats the advantage of not running it?

Don't tell me its for power advantage or because you want your car louder.

You would be lucky to gain 2FWHP from a hi flow cat over a test pipe.

Plus with the noise if your not running a cat you get that crappy sounding SNAP that thease third gens are known for making... just give it a break and run a cat.

Your not hurting anything.
Old Jan 14, 2007 | 10:06 PM
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Originally Posted by crrllmich
Its not IMO it smells like crap.... burn gas and stick your face in it I am sure it smells good.
Some people like it, I know I've seen people post here stating that.
Old Jan 14, 2007 | 10:10 PM
  #41  
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Yes but you ever notice the difference between our factory low output engines and an older true muscle car running without cats? lol thats the smell that hits the stop... its probaly just them running racing gas though lol.
Old Jan 14, 2007 | 10:18 PM
  #42  
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I think it worth it if you have a decent exhaust, it sounds nice, its not loud until you step into it, if you looking for a cheap way to make it sound better and get alil more flow then yes it's worht it.
Old Jan 14, 2007 | 11:21 PM
  #43  
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Originally Posted by crrllmich
Why hasn't anyone brought up a Hi flow cat? There like 48$ you wont loose anypower that you will even notice. Plus emissions and visual you will pass.

On top of all that your cars gonna smell like *** if you remove the cat...
Why do you say your car will smell bad with no cat???? Cars ran without them for years, and they did'nt smell bad...I removed my cat on my last car and could tell no difference in odor, as a matter of fact alot of time a bad cat will cause a bad odor...Tom
Old Jan 14, 2007 | 11:35 PM
  #44  
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Originally Posted by crrllmich
Don't know about you but id like nice fresh air with the t-tops off and the windows down.
Cat or no cat, you shouldn't be smelling exhaust when your sitting at a light. Unless you have dumps or something.

Last edited by IROCThe5.7L; Jan 14, 2007 at 11:40 PM.
Old Jan 15, 2007 | 07:28 AM
  #45  
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Axle/Gears: 3.23 Posi.. 4 wheel disc both cars
If you have much of a smell, your air fuel mixture is off, or you have oil burning problems....Up untill the 70's no one had even heard of a cat, and there were single, and dual exhaust set ups...As far as sound they do sound better without the cat. to me.(I have mine on for now) but that is just a matter of opinion..Tom
Old Jan 15, 2007 | 07:56 AM
  #46  
crrllmich's Avatar
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Joined: Mar 2005
Posts: 1,446
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From: Red Lion, PA
Car: 91 Camaro RS, 99 Camaro Z28
Engine: L03, LS1
Transmission: 700R4, T56
Axle/Gears: bunch of 10 bolts how scary is that
Only thing I am trying to say is hands down having the cat isn't hurting you.
Old Jan 16, 2007 | 10:00 PM
  #47  
92rs85berlintta's Avatar
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Posts: 1,143
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From: check under the car
Car: White 25th Anniversary RS
Engine: lt1
Transmission: t56
Axle/Gears: 4:10
Don't know about you but id like nice fresh air with the t-tops off and the windows down.

I don't get why you guys feel its such a great idea to not run a cat? Whats the advantage of not running it?

Don't tell me its for power advantage or because you want your car louder.

You would be lucky to gain 2FWHP from a hi flow cat over a test pipe.

Plus with the noise if your not running a cat you get that crappy sounding SNAP that thease third gens are known for making... just give it a break and run a cat.

Your not hurting anything.
Couldnt agree more.. Besides that I dont feel like you contributing to my lung cancer is too kool either.
Old Jan 16, 2007 | 11:14 PM
  #48  
rx7speed's Avatar
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Joined: Aug 2001
Posts: 5,388
Likes: 2
From: Caldwell,ID
Car: 2005 BMW 545i
Engine: 4.4L N62B44
Transmission: 6spd auto
Axle/Gears: Rotating
Originally Posted by MrDude_1
anyone else ever notice how guys with fast cars are often trying to quiet them down, while guys with slow cars are trying to make theirs louder??
hey I'm trying to quiet my car down does that mean I'm fast
----------
Originally Posted by crrllmich
Why hasn't anyone brought up a Hi flow cat? There like 48$ you wont loose anypower that you will even notice. Plus emissions and visual you will pass.

On top of all that your cars gonna smell like *** if you remove the cat...
if it stinks when your remove the cat then something isn't right. every car I have owned hasn't had a cat on it other then the rx7 and I removed the cats on that. non of them stink like **** and of all the rx7 should as it runs rich at idle and burns some oil. well ok it does stink now but that is my own fault as I have some issues with the plugs right now

Last edited by rx7speed; Jan 16, 2007 at 11:16 PM. Reason: Automerged Doublepost
Old Jan 16, 2007 | 11:21 PM
  #49  
rx7speed's Avatar
Supreme Member
 
Joined: Aug 2001
Posts: 5,388
Likes: 2
From: Caldwell,ID
Car: 2005 BMW 545i
Engine: 4.4L N62B44
Transmission: 6spd auto
Axle/Gears: Rotating
Originally Posted by crrllmich
Don't know about you but id like nice fresh air with the t-tops off and the windows down.

I don't get why you guys feel its such a great idea to not run a cat? Whats the advantage of not running it?

Don't tell me its for power advantage or because you want your car louder.

You would be lucky to gain 2FWHP from a hi flow cat over a test pipe.

Plus with the noise if your not running a cat you get that crappy sounding SNAP that thease third gens are known for making... just give it a break and run a cat.

Your not hurting anything.
i chose not to run a cat cause having 3 inline cats on my little motor didn't seem to sit well. much less a car designed to burn oil which after time chances are will plug the cats up and so forth. performance difference was quite a bit. I'm still slow though but it is one less item to maintain on the car now.
Old Jan 17, 2007 | 12:12 AM
  #50  
Quasi-Traction's Avatar
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Joined: Apr 2006
Posts: 117
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From: Vancouver, WA/Portland, Orey-gun
Car: 1986 Camaro Berlinetta
Engine: 4 bolt 355ci
Transmission: Borg Warner T-5
Axle/Gears: 3.73 Posi Disc Rear
Honestly, If you want performance improvement off an otherwise stock motor:

headers, Eliminate the Factory Y pipe (more like a T-pipe), and get the appropriately sized exhaust for the velocity your heads flow and maintain a fairly equal scavaging effect. For a mostly stock form LB9 or L98 Car 2 1/2" to 3" is about right.

Keep the EGR, and Keep the cat unless its the orginal and badly clogged. The effect on performance with having both those in operable condition is virtually nonexistant.

The "popping" I would blame more on igniton, fuel or optimal tune.

also some of the materials inside catheltic convertors are worth some money to recyclers. I guess there are some really expensive Alkali Earth metals in there.

Last edited by Quasi-Traction; Jan 17, 2007 at 12:16 AM.



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