Formula 350 custom dual exhaust with different style crossmember
Formula 350 custom dual exhaust with different style crossmember
Here is the crossmember got it off ebay for $45 free shipping
Last edited by 4valvemach; May 14, 2024 at 04:28 PM. Reason: Thread title change
Re: 1994-98 mustang transmission crossmember exhaust project
This is where im at now both sides will get boxed in twice inside original subframe.The rear will get plated and welded to floor.The driver side will be continuously welded to floor pan.The passenger side gap will get a half moon of sheet metal to match floor contour on both sides of tube.I will copy the mustang mount.This not for everyone but I cannot stand the sound of a crossflow muffler.I also dont want dual exhaust run under the factory transmission mount with little ground clearance.
Re: 1994-98 mustang transmission crossmember exhaust project
This will be long tube headers to H pipe hung of off of factory transmission exhaust hanger.It will be 2.5 inch dual exhaust flowmasters under rear seats.I will raise the floor pan under the rear seat for more clearance.It can be done and still have the seat bottoms look normal.From there up and over axle the drivers pipe will go to passenger side then over axle.The drivers side exhaust will exit passenger side.The passenger side will be routed to drivers side for exit.
Trending Topics
Re: 1994-98 mustang transmission crossmember exhaust project
Success crossmember holding the weight ! Now Ill trim down the mounts and shape them like the crossmember and cap them.The headers can come out now and I will weld the ball and socket exhaust ends on.The passenger side will get turned away from transmission.Still got some welding to finish in this area then to the rear seat pans.
Re: 1994-98 mustang transmission crossmember exhaust project
New headers came and did a test fit before finalizing this section. The old headers on passenger side it faced right into the transmission pan and angle was terrible. The new headers are perfect and the UMI kmember was worth it, plenty of room.The Hpipe will go right at end of transmission and Ill continue rearward
Re: Formula 350 custom dual exhaust with different style crossmember
Floor patches done and bedlined
Test fit and seeing how it looks,im going to take it back apart push the Hipe farther back and move pipes up into transmission tunnel more
The rear is supper simple waiting on a 25° bend to come in with couple extra 90° bends
Joined: Jul 2006
Posts: 1,288
Likes: 526
From: Rochester NY
Car: 1984 TA (1 stock / 1 custom)
Engine: LG4 / turbo LQ4
Transmission: 700R4 / 4L80E
Axle/Gears: Stock / 3:50 Moser 9"
Re: Formula 350 custom dual exhaust with different style crossmember
Great fab work installing the crossmember and routing the exhaust pipes. Have you set the car on the ground to verify clearance for the pipe that runs overtop of the rear diff? Are you going to aDs any hangers on the pipes between the H-pipe and tailpipes - just to limit things moving around?
Re: Formula 350 custom dual exhaust with different style crossmember
Great fab work installing the crossmember and routing the exhaust pipes. Have you set the car on the ground to verify clearance for the pipe that runs overtop of the rear diff? Are you going to aDs any hangers on the pipes between the H-pipe and tailpipes - just to limit things moving around?
Joined: Jul 2006
Posts: 1,288
Likes: 526
From: Rochester NY
Car: 1984 TA (1 stock / 1 custom)
Engine: LG4 / turbo LQ4
Transmission: 700R4 / 4L80E
Axle/Gears: Stock / 3:50 Moser 9"
Re: Formula 350 custom dual exhaust with different style crossmember
Nice! Please post some pics of the modified rear seat pans. Would like to see how you did that. How much did you have to raise them?
Junior Member
Joined: Jun 2024
Posts: 43
Likes: 16
From: Oregon
Car: 1992 RS Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 2.73
Re: Formula 350 custom dual exhaust with different style crossmember
This is a very cool solution to under car packaging.
Nice work!
Nice work!
Re: Formula 350 custom dual exhaust with different style crossmember
Still going to wrap outher tube
Success 🥳 Thats a 4x4 on ground and still 4 more inches of clearance above that once everything back in maybe 5-6 inches of ground clearance
Joined: Sep 2007
Posts: 1,603
Likes: 136
From: Fayette County, OH
Car: basic third gens
Engine: that I like
Transmission: to restore
Axle/Gears: and enjoy
Re: Formula 350 custom dual exhaust with different style crossmember
That rear tailpipe arrangement is quite clever. It packages well and also keeps the pipe length after the mufflers similar. Is that 2.5" pipe?
Re: Formula 350 custom dual exhaust with different style crossmember
Relocated fuel pump harness up to clear the exhaust pipe,just made a tape template of original hole and cut
I didn't want to run another line to front of car for evap canister so used a foxbody mustang one.I trimmed the bracket and mounted it behind filler neck
And with factory cover its out of site and protected just need to run a short metal line from tank to it
Senior Member

Joined: Sep 2002
Posts: 988
Likes: 57
From: Nebraska
Car: '89 Formula
Engine: 355
Transmission: 700R4
Axle/Gears: 9 bolt
Re: Formula 350 custom dual exhaust with different style crossmember
This is very clever. Way more ground clearance than my single exhaust.
Nice work.
Nice work.
Re: Formula 350 custom dual exhaust with different style crossmember
Looking at it now I would do shorty headers
Dual pipes following the original route to passenger side (Dual 2.5 fit done it before) then where original hanger off transmission is do H-pipe followed by my setup going back.
Joined: Sep 2007
Posts: 1,603
Likes: 136
From: Fayette County, OH
Car: basic third gens
Engine: that I like
Transmission: to restore
Axle/Gears: and enjoy
Re: Formula 350 custom dual exhaust with different style crossmember
Why would you make that change? What you have done is packaged very well, and long tube headers tend to offer more power across the band, compared to shorties.
Re: Formula 350 custom dual exhaust with different style crossmember
It would be the route I would take if I did this on another formula and didn't want all the extra labor of making new subframes.I really cannot wait to get it running I think its going to sound really good.
Joined: Oct 2020
Posts: 1,462
Likes: 713
From: Franklin, KY near Beech Bend Raceway, Corvette Plant and Museum.
Car: 1992 Pontiac Firebird
Engine: 5.0L L03 TBI
Transmission: 700R4
Axle/Gears: 2.73
Re: Formula 350 custom dual exhaust with different style crossmember
Sounds great.
Thread
Thread Starter
Forum
Replies
Last Post










